Review: photopolymers for additive manufacturing - developments in materials, processes, applications, and future prospects.
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| Title: | Review: photopolymers for additive manufacturing - developments in materials, processes, applications, and future prospects. |
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| Authors: | Gupta, Vivek Kumar1 (AUTHOR), Kumar, Narendra1 (AUTHOR) kumarn@nitj.ac.in |
| Source: | Journal of Materials Science. Jul2026, Vol. 61 Issue 25, p17761-17807. 47p. |
| Subjects: | Photopolymers, Photopolymerization, Three-dimensional printing, Rapid prototyping, Nanocomposite materials, Photochemical curing, Stereolithography |
| Abstract: | The application of photopolymers has grown significantly in the field of additive manufacturing (AM), facilitating rapid solidification, energy-efficient curing, and solvent-free processing of high-resolution structures for biomedical, electronic, and photonic applications. This review article provides a comprehensive investigation of UV-curable photopolymers for additive manufacturing to show studies on photo-curing mechanisms, photopolymers' preparation and processing techniques, and their applications. Photopolymers support high-resolution printing through cross-linking using constituents that comprise monomers, oligomers, photoinitiators, and fillers including bio-derived chemistries and nanocomposite reinforcements such as cellulose nanocrystals and MXenes for cutting-edge applications. Processing techniques of the photopolymer such as stereolithography, digital light processing, two-photon polymerization, CLIP, volumetric printing, and inkjet curing were compared in terms of resolution, speed, and limitations. The printability of photopolymers such as acrylate, epoxy, thiol-ene networks, and functional systems that yield dielectric, conductive, or biocompatible properties was analyzed. Simulations of photopolymers were discussed to understand their curing kinetics behavior. Furthermore, the review offers a critical analysis of existing challenges such as cure depth, shrinkage, stability, toxicity, and scalability and proposes future directions for UV-curing technologies, focusing on issues such as sustainability, durability, and integration with emerging manufacturing systems. [ABSTRACT FROM AUTHOR] |
| Copyright of Journal of Materials Science is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
| FullText | Text: Availability: 0 |
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| Header | DbId: egs DbLabel: Engineering Source An: 194006628 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Review: photopolymers for additive manufacturing - developments in materials, processes, applications, and future prospects. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Gupta%2C+Vivek+Kumar%22">Gupta, Vivek Kumar</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kumar%2C+Narendra%22">Kumar, Narendra</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> kumarn@nitj.ac.in</i> – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Journal+of+Materials+Science%22">Journal of Materials Science</searchLink>. Jul2026, Vol. 61 Issue 25, p17761-17807. 47p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Photopolymers%22">Photopolymers</searchLink><br /><searchLink fieldCode="DE" term="%22Photopolymerization%22">Photopolymerization</searchLink><br /><searchLink fieldCode="DE" term="%22Three-dimensional+printing%22">Three-dimensional printing</searchLink><br /><searchLink fieldCode="DE" term="%22Rapid+prototyping%22">Rapid prototyping</searchLink><br /><searchLink fieldCode="DE" term="%22Nanocomposite+materials%22">Nanocomposite materials</searchLink><br /><searchLink fieldCode="DE" term="%22Photochemical+curing%22">Photochemical curing</searchLink><br /><searchLink fieldCode="DE" term="%22Stereolithography%22">Stereolithography</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: The application of photopolymers has grown significantly in the field of additive manufacturing (AM), facilitating rapid solidification, energy-efficient curing, and solvent-free processing of high-resolution structures for biomedical, electronic, and photonic applications. This review article provides a comprehensive investigation of UV-curable photopolymers for additive manufacturing to show studies on photo-curing mechanisms, photopolymers' preparation and processing techniques, and their applications. Photopolymers support high-resolution printing through cross-linking using constituents that comprise monomers, oligomers, photoinitiators, and fillers including bio-derived chemistries and nanocomposite reinforcements such as cellulose nanocrystals and MXenes for cutting-edge applications. Processing techniques of the photopolymer such as stereolithography, digital light processing, two-photon polymerization, CLIP, volumetric printing, and inkjet curing were compared in terms of resolution, speed, and limitations. The printability of photopolymers such as acrylate, epoxy, thiol-ene networks, and functional systems that yield dielectric, conductive, or biocompatible properties was analyzed. Simulations of photopolymers were discussed to understand their curing kinetics behavior. Furthermore, the review offers a critical analysis of existing challenges such as cure depth, shrinkage, stability, toxicity, and scalability and proposes future directions for UV-curing technologies, focusing on issues such as sustainability, durability, and integration with emerging manufacturing systems. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Journal of Materials Science is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1007/s10853-026-12891-w Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 47 StartPage: 17761 Subjects: – SubjectFull: Photopolymers Type: general – SubjectFull: Photopolymerization Type: general – SubjectFull: Three-dimensional printing Type: general – SubjectFull: Rapid prototyping Type: general – SubjectFull: Nanocomposite materials Type: general – SubjectFull: Photochemical curing Type: general – SubjectFull: Stereolithography Type: general Titles: – TitleFull: Review: photopolymers for additive manufacturing - developments in materials, processes, applications, and future prospects. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Gupta, Vivek Kumar – PersonEntity: Name: NameFull: Kumar, Narendra IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 07 Text: Jul2026 Type: published Y: 2026 Identifiers: – Type: issn-print Value: 00222461 Numbering: – Type: volume Value: 61 – Type: issue Value: 25 Titles: – TitleFull: Journal of Materials Science Type: main |
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