Ultrathin Polymer Composite Electrolyte With Dual‐Scale Reinforcement: Integrating PTFE Framework and In Situ Silica.

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Title: Ultrathin Polymer Composite Electrolyte With Dual‐Scale Reinforcement: Integrating PTFE Framework and In Situ Silica.
Authors: Wang, Dehua1,2 (AUTHOR), Zhang, Yifan2 (AUTHOR), Tang, Junyan2 (AUTHOR), Huang, Jiming3 (AUTHOR), Chen, Xiaoli1 (AUTHOR) xlchen@whpu.edu.cn, Tang, Mi2 (AUTHOR), Wang, Zhengbang2,3 (AUTHOR) zhengbang.wang@hubu.edu.cn
Source: Polymer Engineering & Science. Apr2026, Vol. 66 Issue 4, p2901-2909. 9p.
Subjects: Polytef, Silica nanoparticles, Polymeric membranes, Strengthening mechanisms in solids, Energy storage, Solid state batteries, Ionic conductivity, Composite membranes (Chemistry)
Abstract: Developing ultrathin yet mechanically robust polymer electrolytes remain a key challenge for enabling practical solid‐state lithium batteries. Here, we report a scalable engineering strategy to construct an ultrathin (~19 μm) composite polymer electrolyte (PPLS) by integrating a macroporous polytetrafluoroethylene (PTFE) scaffold with an in situ formed silica (SiO2) nanonetwork within a poly(ethylene oxide) (PEO) matrix. The PTFE framework provides macroscopic dimensional stability and mechanical reinforcement, while the SiO2 network, generated via a controlled in situ hydrolysis process, effectively reduces polymer crystallinity and enhances ionic transport. The resulting PPLS membrane exhibits a tensile strength of approximately 75 MPa, an ionic conductivity of 1.6 × 10−4 S cm−1 at 60°C, and a Li+ transference number of 0.60. This electrolyte enables stable L//Li cycling for more than 700 h and demonstrates excellent rate capability in both LiFePO4 and NCM523 full cells. The hierarchical PTFE/SiO2 architecture exemplifies how rational multi‐scale design can simultaneously achieve structural robustness and efficient ionic mobility, providing a promising and scalable pathway for the development of high‐performance polymer composites for energy storage applications. Summary: Hierarchical dual‐scale reinforcement via PTFE scaffold and SiO2 network.Freestanding ultrathin (~19 μm) membrane with ~75 MPa strength.Reduced crystallinity promotes efficient Li+ transport.Stable Li cycling for over 700 h with low polarization.Scalable in situ processing route for polymer composite fabrication. [ABSTRACT FROM AUTHOR]
Copyright of Polymer Engineering & Science is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Ultrathin Polymer Composite Electrolyte With Dual‐Scale Reinforcement: Integrating PTFE Framework and In Situ Silica.
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  Data: <searchLink fieldCode="AR" term="%22Wang%2C+Dehua%22">Wang, Dehua</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Yifan%22">Zhang, Yifan</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tang%2C+Junyan%22">Tang, Junyan</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Huang%2C+Jiming%22">Huang, Jiming</searchLink><relatesTo>3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Xiaoli%22">Chen, Xiaoli</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> xlchen@whpu.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Tang%2C+Mi%22">Tang, Mi</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Zhengbang%22">Wang, Zhengbang</searchLink><relatesTo>2,3</relatesTo> (AUTHOR)<i> zhengbang.wang@hubu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Polymer+Engineering+%26+Science%22">Polymer Engineering & Science</searchLink>. Apr2026, Vol. 66 Issue 4, p2901-2909. 9p.
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  Data: <searchLink fieldCode="DE" term="%22Polytef%22">Polytef</searchLink><br /><searchLink fieldCode="DE" term="%22Silica+nanoparticles%22">Silica nanoparticles</searchLink><br /><searchLink fieldCode="DE" term="%22Polymeric+membranes%22">Polymeric membranes</searchLink><br /><searchLink fieldCode="DE" term="%22Strengthening+mechanisms+in+solids%22">Strengthening mechanisms in solids</searchLink><br /><searchLink fieldCode="DE" term="%22Energy+storage%22">Energy storage</searchLink><br /><searchLink fieldCode="DE" term="%22Solid+state+batteries%22">Solid state batteries</searchLink><br /><searchLink fieldCode="DE" term="%22Ionic+conductivity%22">Ionic conductivity</searchLink><br /><searchLink fieldCode="DE" term="%22Composite+membranes+%28Chemistry%29%22">Composite membranes (Chemistry)</searchLink>
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  Label: Abstract
  Group: Ab
  Data: Developing ultrathin yet mechanically robust polymer electrolytes remain a key challenge for enabling practical solid‐state lithium batteries. Here, we report a scalable engineering strategy to construct an ultrathin (~19 μm) composite polymer electrolyte (PPLS) by integrating a macroporous polytetrafluoroethylene (PTFE) scaffold with an in situ formed silica (SiO2) nanonetwork within a poly(ethylene oxide) (PEO) matrix. The PTFE framework provides macroscopic dimensional stability and mechanical reinforcement, while the SiO2 network, generated via a controlled in situ hydrolysis process, effectively reduces polymer crystallinity and enhances ionic transport. The resulting PPLS membrane exhibits a tensile strength of approximately 75 MPa, an ionic conductivity of 1.6 × 10−4 S cm−1 at 60°C, and a Li+ transference number of 0.60. This electrolyte enables stable L//Li cycling for more than 700 h and demonstrates excellent rate capability in both LiFePO4 and NCM523 full cells. The hierarchical PTFE/SiO2 architecture exemplifies how rational multi‐scale design can simultaneously achieve structural robustness and efficient ionic mobility, providing a promising and scalable pathway for the development of high‐performance polymer composites for energy storage applications. Summary: Hierarchical dual‐scale reinforcement via PTFE scaffold and SiO2 network.Freestanding ultrathin (~19 μm) membrane with ~75 MPa strength.Reduced crystallinity promotes efficient Li+ transport.Stable Li cycling for over 700 h with low polarization.Scalable in situ processing route for polymer composite fabrication. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymer Engineering & Science is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
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        Value: 10.1002/pen.70404
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 9
        StartPage: 2901
    Subjects:
      – SubjectFull: Polytef
        Type: general
      – SubjectFull: Silica nanoparticles
        Type: general
      – SubjectFull: Polymeric membranes
        Type: general
      – SubjectFull: Strengthening mechanisms in solids
        Type: general
      – SubjectFull: Energy storage
        Type: general
      – SubjectFull: Solid state batteries
        Type: general
      – SubjectFull: Ionic conductivity
        Type: general
      – SubjectFull: Composite membranes (Chemistry)
        Type: general
    Titles:
      – TitleFull: Ultrathin Polymer Composite Electrolyte With Dual‐Scale Reinforcement: Integrating PTFE Framework and In Situ Silica.
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            NameFull: Wang, Dehua
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            NameFull: Zhang, Yifan
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            NameFull: Tang, Junyan
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            NameFull: Huang, Jiming
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            NameFull: Chen, Xiaoli
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            NameFull: Tang, Mi
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            NameFull: Wang, Zhengbang
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            – D: 01
              M: 04
              Text: Apr2026
              Type: published
              Y: 2026
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            – TitleFull: Polymer Engineering & Science
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