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Research and Simulation Analysis of Life Prediction in Notched Structures of DZ411 Alloy.

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Title: Research and Simulation Analysis of Life Prediction in Notched Structures of DZ411 Alloy.
Authors: Liu, Yihui1,2 (AUTHOR), Wang, Wenhao2 (AUTHOR), Jiang, Xianghua2,3 (AUTHOR) jxh@buaa.edu.cn, Wei, Dasheng1,2,3 (AUTHOR), Wang, Yanrong2,3 (AUTHOR)
Source: Materials (1996-1944). May2026, Vol. 19 Issue 10, p1938. 22p.
Subjects: Notch effect, Alloys, Finite element method, Strains & stresses (Mechanics), Durability, Stress relaxation tests, Perforated structural members
Abstract: Highlights: The "notch strengthening" effect in the DZ411 alloy induced by a ring-notched structure. The "notch weakening" effect in the DZ411 alloy induced by a small hole. Enhancing the service life of material structures by utilizing the "notch strengthening" effect. Avoiding the reduction in the service life of material structures caused by the "notch weakening" effect. In order to investigate the influence of notched structures on creep performance under long-term high-temperature conditions, durability tests were conducted on ring-notched and hole-containing thin tubular specimens of directional columnar-grain DZ411 alloy at 850 °C and 930 °C. The results were compared with those of smooth round rod specimens at same temperatures and stress levels, to evaluate the impact of notched structures described above on the rupture life. Based on the experimental data, a finite element subroutine was developed using a macroscopic phenomenological creep model to simulate the creep deformation behavior of the structural components. The stress relaxation characteristics of the two types of notched structures were analyzed. The results show that the ring-notched structure exhibits significant stress relaxation, leading to a "notch strengthening" effect, which improves the endurance property; conversely, the small-hole structure shows insufficient stress relaxation, resulting in "notch weakening" and a reduction in the endurance property. The developed subroutine demonstrates sufficient engineering accuracy in notch creep simulation. Using creep strain as the fracture criterion, the predicted endurance life showed a deviation from experimental results within the acceptable engineering range, indicating that the subroutine has sufficient engineering accuracy. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Research and Simulation Analysis of Life Prediction in Notched Structures of DZ411 Alloy.
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  Data: <searchLink fieldCode="AR" term="%22Liu%2C+Yihui%22">Liu, Yihui</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Wenhao%22">Wang, Wenhao</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Jiang%2C+Xianghua%22">Jiang, Xianghua</searchLink><relatesTo>2,3</relatesTo> (AUTHOR)<i> jxh@buaa.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Wei%2C+Dasheng%22">Wei, Dasheng</searchLink><relatesTo>1,2,3</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Wang%2C+Yanrong%22">Wang, Yanrong</searchLink><relatesTo>2,3</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. May2026, Vol. 19 Issue 10, p1938. 22p.
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  Data: <searchLink fieldCode="DE" term="%22Notch+effect%22">Notch effect</searchLink><br /><searchLink fieldCode="DE" term="%22Alloys%22">Alloys</searchLink><br /><searchLink fieldCode="DE" term="%22Finite+element+method%22">Finite element method</searchLink><br /><searchLink fieldCode="DE" term="%22Strains+%26+stresses+%28Mechanics%29%22">Strains & stresses (Mechanics)</searchLink><br /><searchLink fieldCode="DE" term="%22Durability%22">Durability</searchLink><br /><searchLink fieldCode="DE" term="%22Stress+relaxation+tests%22">Stress relaxation tests</searchLink><br /><searchLink fieldCode="DE" term="%22Perforated+structural+members%22">Perforated structural members</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Highlights: The "notch strengthening" effect in the DZ411 alloy induced by a ring-notched structure. The "notch weakening" effect in the DZ411 alloy induced by a small hole. Enhancing the service life of material structures by utilizing the "notch strengthening" effect. Avoiding the reduction in the service life of material structures caused by the "notch weakening" effect. In order to investigate the influence of notched structures on creep performance under long-term high-temperature conditions, durability tests were conducted on ring-notched and hole-containing thin tubular specimens of directional columnar-grain DZ411 alloy at 850 °C and 930 °C. The results were compared with those of smooth round rod specimens at same temperatures and stress levels, to evaluate the impact of notched structures described above on the rupture life. Based on the experimental data, a finite element subroutine was developed using a macroscopic phenomenological creep model to simulate the creep deformation behavior of the structural components. The stress relaxation characteristics of the two types of notched structures were analyzed. The results show that the ring-notched structure exhibits significant stress relaxation, leading to a "notch strengthening" effect, which improves the endurance property; conversely, the small-hole structure shows insufficient stress relaxation, resulting in "notch weakening" and a reduction in the endurance property. The developed subroutine demonstrates sufficient engineering accuracy in notch creep simulation. Using creep strain as the fracture criterion, the predicted endurance life showed a deviation from experimental results within the acceptable engineering range, indicating that the subroutine has sufficient engineering accuracy. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/ma19101938
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      – Code: eng
        Text: English
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        PageCount: 22
        StartPage: 1938
    Subjects:
      – SubjectFull: Notch effect
        Type: general
      – SubjectFull: Alloys
        Type: general
      – SubjectFull: Finite element method
        Type: general
      – SubjectFull: Strains & stresses (Mechanics)
        Type: general
      – SubjectFull: Durability
        Type: general
      – SubjectFull: Stress relaxation tests
        Type: general
      – SubjectFull: Perforated structural members
        Type: general
    Titles:
      – TitleFull: Research and Simulation Analysis of Life Prediction in Notched Structures of DZ411 Alloy.
        Type: main
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            NameFull: Liu, Yihui
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            NameFull: Wang, Wenhao
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            NameFull: Jiang, Xianghua
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            NameFull: Wei, Dasheng
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            – D: 15
              M: 05
              Text: May2026
              Type: published
              Y: 2026
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              Value: 19
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