Wetting Behavior of Acrylate Hot-Melt Adhesive on Polyester Fabric Substrates and Its Influence on Adhesion Performance.

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Title: Wetting Behavior of Acrylate Hot-Melt Adhesive on Polyester Fabric Substrates and Its Influence on Adhesion Performance.
Authors: Shi, Haoran1 (AUTHOR) 17664151850@163.com, Qian, Jun1,2 (AUTHOR) qianjun@ecust.edu.cn, Shi, Yifeng1,2 (AUTHOR)
Source: Polymers (20734360). May2026, Vol. 18 Issue 10, p1236. 18p.
Subjects: Wetting, Adhesives, Surface tension, Hot melt adhesives, Polyester fibers
Abstract: Acrylate hot-melt adhesives (AHMAs) are widely used in medical dressings, electronic components, and automotive interiors due to their solvent-free nature and high bonding strength. However, their wetting behavior on porous fabric substrates under varying coating temperatures—a critical factor for interfacial adhesion—remains poorly understood. To investigate how coating temperature affects the wetting and adhesion of acrylic hot-melt adhesives on fabric substrates, the apparent surface tension and viscosity of the adhesive (130–160 °C) and the apparent surface energy of the substrate (20–160 °C) were measured. By combining these measurements with contact angle decay curves on steel plates, scanning electron microscopy of cold-brittle cross-sections, and mechanical property tests, the study analysed the effects of temperature on wetting and spreading, penetration depth, and adhesive performance. Results show that with increasing temperature, adhesive surface tension and viscosity decrease, while fluidity improves; substrate surface energy shows no temperature dependence. The penetration depth into the fabric increases from 16 μm to 25 μm, and penetration uniformity gradually improves. However, both peel strength and loop tack continuously decrease with rising temperature, with optimal adhesion at 130 °C. A penetration depth model based on the Washburn equation effectively predicts the penetration behavior. Viscosity accounts for more than 50% of the effect, whilst the wetting factor contributes to a lesser extent. This study provides a theoretical basis for optimizing the coating process of acrylic hot-melt adhesives on fabric substrates. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Wetting Behavior of Acrylate Hot-Melt Adhesive on Polyester Fabric Substrates and Its Influence on Adhesion Performance.
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  Data: <searchLink fieldCode="AR" term="%22Shi%2C+Haoran%22">Shi, Haoran</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> 17664151850@163.com</i><br /><searchLink fieldCode="AR" term="%22Qian%2C+Jun%22">Qian, Jun</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<i> qianjun@ecust.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Shi%2C+Yifeng%22">Shi, Yifeng</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. May2026, Vol. 18 Issue 10, p1236. 18p.
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  Data: <searchLink fieldCode="DE" term="%22Wetting%22">Wetting</searchLink><br /><searchLink fieldCode="DE" term="%22Adhesives%22">Adhesives</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+tension%22">Surface tension</searchLink><br /><searchLink fieldCode="DE" term="%22Hot+melt+adhesives%22">Hot melt adhesives</searchLink><br /><searchLink fieldCode="DE" term="%22Polyester+fibers%22">Polyester fibers</searchLink>
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  Label: Abstract
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  Data: Acrylate hot-melt adhesives (AHMAs) are widely used in medical dressings, electronic components, and automotive interiors due to their solvent-free nature and high bonding strength. However, their wetting behavior on porous fabric substrates under varying coating temperatures—a critical factor for interfacial adhesion—remains poorly understood. To investigate how coating temperature affects the wetting and adhesion of acrylic hot-melt adhesives on fabric substrates, the apparent surface tension and viscosity of the adhesive (130–160 °C) and the apparent surface energy of the substrate (20–160 °C) were measured. By combining these measurements with contact angle decay curves on steel plates, scanning electron microscopy of cold-brittle cross-sections, and mechanical property tests, the study analysed the effects of temperature on wetting and spreading, penetration depth, and adhesive performance. Results show that with increasing temperature, adhesive surface tension and viscosity decrease, while fluidity improves; substrate surface energy shows no temperature dependence. The penetration depth into the fabric increases from 16 μm to 25 μm, and penetration uniformity gradually improves. However, both peel strength and loop tack continuously decrease with rising temperature, with optimal adhesion at 130 °C. A penetration depth model based on the Washburn equation effectively predicts the penetration behavior. Viscosity accounts for more than 50% of the effect, whilst the wetting factor contributes to a lesser extent. This study provides a theoretical basis for optimizing the coating process of acrylic hot-melt adhesives on fabric substrates. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.3390/polym18101236
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      – Code: eng
        Text: English
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        PageCount: 18
        StartPage: 1236
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      – SubjectFull: Wetting
        Type: general
      – SubjectFull: Adhesives
        Type: general
      – SubjectFull: Surface tension
        Type: general
      – SubjectFull: Hot melt adhesives
        Type: general
      – SubjectFull: Polyester fibers
        Type: general
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      – TitleFull: Wetting Behavior of Acrylate Hot-Melt Adhesive on Polyester Fabric Substrates and Its Influence on Adhesion Performance.
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            NameFull: Shi, Haoran
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            NameFull: Qian, Jun
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            – D: 15
              M: 05
              Text: May2026
              Type: published
              Y: 2026
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