Pressure-Dependent Mechanical Behavior and Surface Degradation of Fluorocarbon Elastomer (FKM): Insights into Structure–Property Relationships Under Hydrogen Exposure.

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Title: Pressure-Dependent Mechanical Behavior and Surface Degradation of Fluorocarbon Elastomer (FKM): Insights into Structure–Property Relationships Under Hydrogen Exposure.
Authors: Subedi, Nitesh1 (AUTHOR) nitesh.subedi@ou.edu, Corral, Alfredo Becerril1 (AUTHOR), Bhuiyan, Md Monjur Hossain1 (AUTHOR), Islam, Md Ariful1 (AUTHOR), Siddique, Zahed1 (AUTHOR)
Source: Polymers (20734360). May2026, Vol. 18 Issue 10, p1253. 22p.
Subjects: Mechanical behavior of materials, Fluoroelastomers, Strains & stresses (Mechanics), Microcracks, Polymer networks, Microstructure, Surface defects
Abstract: This study investigates the pressure-dependent mechanical behavior and surface degradation of fluorocarbon elastomer (FKM, Viton®) O-ring seals following prolonged high-pressure hydrogen exposure. Specimens were aged at up to 7000 psi for 192 h and evaluated using tensile testing and optical image analysis. The results show a non-monotonic evolution of peak force, stiffness, and energy absorption, with increased load-bearing response at higher pressures accompanied by reduced displacement capacity. Normalized force–displacement behavior shows broadly similar loading profiles across pressure conditions; however, this representation is used for comparative visualization and does not establish preservation of the deformation mechanism. Image-based analysis reveals a significant increase in micro-defect density and surface heterogeneity with pressure, suggesting increased formation of surface micro-defects. These findings highlight pressure-dependent changes in polymer network response and surface morphology under hydrogen exposure. The study provides insights into structure–property relationships governing elastomer performance in hydrogen environments. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Pressure-Dependent Mechanical Behavior and Surface Degradation of Fluorocarbon Elastomer (FKM): Insights into Structure–Property Relationships Under Hydrogen Exposure.
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  Data: <searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Fluoroelastomers%22">Fluoroelastomers</searchLink><br /><searchLink fieldCode="DE" term="%22Strains+%26+stresses+%28Mechanics%29%22">Strains & stresses (Mechanics)</searchLink><br /><searchLink fieldCode="DE" term="%22Microcracks%22">Microcracks</searchLink><br /><searchLink fieldCode="DE" term="%22Polymer+networks%22">Polymer networks</searchLink><br /><searchLink fieldCode="DE" term="%22Microstructure%22">Microstructure</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+defects%22">Surface defects</searchLink>
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  Data: This study investigates the pressure-dependent mechanical behavior and surface degradation of fluorocarbon elastomer (FKM, Viton®) O-ring seals following prolonged high-pressure hydrogen exposure. Specimens were aged at up to 7000 psi for 192 h and evaluated using tensile testing and optical image analysis. The results show a non-monotonic evolution of peak force, stiffness, and energy absorption, with increased load-bearing response at higher pressures accompanied by reduced displacement capacity. Normalized force–displacement behavior shows broadly similar loading profiles across pressure conditions; however, this representation is used for comparative visualization and does not establish preservation of the deformation mechanism. Image-based analysis reveals a significant increase in micro-defect density and surface heterogeneity with pressure, suggesting increased formation of surface micro-defects. These findings highlight pressure-dependent changes in polymer network response and surface morphology under hydrogen exposure. The study provides insights into structure–property relationships governing elastomer performance in hydrogen environments. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.3390/polym18101253
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 22
        StartPage: 1253
    Subjects:
      – SubjectFull: Mechanical behavior of materials
        Type: general
      – SubjectFull: Fluoroelastomers
        Type: general
      – SubjectFull: Strains & stresses (Mechanics)
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      – SubjectFull: Microcracks
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      – SubjectFull: Polymer networks
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      – SubjectFull: Microstructure
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      – SubjectFull: Surface defects
        Type: general
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      – TitleFull: Pressure-Dependent Mechanical Behavior and Surface Degradation of Fluorocarbon Elastomer (FKM): Insights into Structure–Property Relationships Under Hydrogen Exposure.
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            NameFull: Subedi, Nitesh
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            NameFull: Islam, Md Ariful
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            – D: 15
              M: 05
              Text: May2026
              Type: published
              Y: 2026
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