A Three‐Stage Causal Root‐Cause Diagnostic Protocol for Nonstationary Industrial Time Series Data.

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Bibliographic Details
Title: A Three‐Stage Causal Root‐Cause Diagnostic Protocol for Nonstationary Industrial Time Series Data.
Authors: Yalim, Cansu1 (AUTHOR) cyali001@odu.edu, Unal, Resit1 (AUTHOR), Handley, Holly A. H.1 (AUTHOR), Cuccureddu, Floriano1 (AUTHOR) fcuccuredd@wiley.com
Source: International Journal of Intelligent Systems. 5/31/2026, Vol. 2026, p1-38. 38p.
Subjects: Time-varying systems, Root cause analysis, Bayesian analysis, Process control systems, Condition-based maintenance, Change-point problems
Abstract: Predictive maintenance (PdM) systems effectively forecast failures, but they often fail to find root causes, particularly when system dynamics change over time. This limitation arises from applying static causal models or decoupled segmentation to handle nonstationary industrial time series. For regime‐aware causal diagnostics and interventional effect estimation, we introduce a three‐stage time‐varying dynamic Bayesian network (TV‐DBN) protocol. Using a minimum description length (MDL) objective that connects segmentation to mechanism changes, Stage I jointly infers change points and regime‐specific graph structure. Stage II produces a completed partially directed acyclic graph (DAG) by orienting edges within each regime using a combination of score‐based search and conditional independence testing with false‐discovery‐rate control. Stage III uses MDL‐based weights to average over DAG extensions, truncated factorization to calculate h‐step interventional effects, and ancestral support gating to prevent risky extrapolation. The protocol localizes causal regime changes, generates more plausible regime‐specific structures than static baselines, and generates regime‐specific effect estimates that are consistent with known fault mechanisms, according to experiments conducted on the Tennessee Eastman process benchmark. In nonstationary industrial settings, the suggested "auditable contract" of assumptions supports more dependable root‐cause diagnosis and maintenance choices by giving practitioners evident standards for verifying causal claims. [ABSTRACT FROM AUTHOR]
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Database: Engineering Source
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Abstract:Predictive maintenance (PdM) systems effectively forecast failures, but they often fail to find root causes, particularly when system dynamics change over time. This limitation arises from applying static causal models or decoupled segmentation to handle nonstationary industrial time series. For regime‐aware causal diagnostics and interventional effect estimation, we introduce a three‐stage time‐varying dynamic Bayesian network (TV‐DBN) protocol. Using a minimum description length (MDL) objective that connects segmentation to mechanism changes, Stage I jointly infers change points and regime‐specific graph structure. Stage II produces a completed partially directed acyclic graph (DAG) by orienting edges within each regime using a combination of score‐based search and conditional independence testing with false‐discovery‐rate control. Stage III uses MDL‐based weights to average over DAG extensions, truncated factorization to calculate h‐step interventional effects, and ancestral support gating to prevent risky extrapolation. The protocol localizes causal regime changes, generates more plausible regime‐specific structures than static baselines, and generates regime‐specific effect estimates that are consistent with known fault mechanisms, according to experiments conducted on the Tennessee Eastman process benchmark. In nonstationary industrial settings, the suggested "auditable contract" of assumptions supports more dependable root‐cause diagnosis and maintenance choices by giving practitioners evident standards for verifying causal claims. [ABSTRACT FROM AUTHOR]
ISSN:08848173
DOI:10.1155/int/3436744