Advanced Analytical Framework for Pyrolysis Product Characterization and Emission Profiling in Mixed Plastic Waste: Implications for Recycling Strategy.

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Title: Advanced Analytical Framework for Pyrolysis Product Characterization and Emission Profiling in Mixed Plastic Waste: Implications for Recycling Strategy.
Authors: Chen, Aiping1 (AUTHOR), Saxena, Saumitra1,2 (AUTHOR) saumitra.saxena@kaust.edu.sa, Samaras, Vasileios G.1,2 (AUTHOR), Dally, Bassam1,2 (AUTHOR)
Source: Polymers (20734360). Jun2026, Vol. 18 Issue 11, p1381. 37p.
Subjects: Chemical recycling, Polyolefins, Gas chromatography, Pyrolysis, Plastic additives, Plastic recycling, Hydrocarbons, Volatile organic compounds
Abstract: Chemical recycling of mixed plastic waste can recover hydrocarbon products, but additive-derived non-intentionally added substances (NIASs) and other volatile or extractable residues may affect product quality and safety. In this study, six polyolefin-rich waste streams (P1–P6) were analyzed by analytical pyrolysis coupled with comprehensive two-dimensional gas chromatography-time-of-flight mass spectrometry (Py–GC×GC–TOF–MS), while three additional consumer-grade plastics (P7–P9) were examined by headspace/solvent-extraction GC–MS and aqueous migration testing to profile volatile organic compounds (VOCs), semi-volatile organic compounds (SVOCs), and water migrants. Under rapid pyrolysis at 650 °C, the condensable products were dominated by C5–C30 aliphatic hydrocarbons. Polyethylene (PE)-rich feeds produced mainly n-paraffins and α-olefins, whereas polypropylene (PP)-rich feeds produced more branched olefins and modest mono-aromatics. Oxygenated compounds were negligible in non-oxidized feeds, but persisted at low levels in weathered high-density polyethylene (HDPE), consistent with pre-existing oxidation. Antioxidant-derived NIASs, including 2,4-di-tert-butylphenol and an Irganox 1010-related spiro-dione, were detected at trace to low area-fraction levels. VOC/SVOC and migration analyses revealed mainly low-intensity hydrocarbons, esters, antioxidant-related degradation products, caprolactam, and selected plasticizer-related compounds. These results show that relatively clean polyolefin streams can yield hydrocarbon-rich pyrolysates, but oxidized PE and additive-derived NIASs remain important quality-control targets. The GC-based methods used here characterize the volatile, condensable, and readily extractable fraction and do not represent the total contaminant load of the source waste. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Label: Title
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  Data: Advanced Analytical Framework for Pyrolysis Product Characterization and Emission Profiling in Mixed Plastic Waste: Implications for Recycling Strategy.
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. Jun2026, Vol. 18 Issue 11, p1381. 37p.
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  Data: <searchLink fieldCode="DE" term="%22Chemical+recycling%22">Chemical recycling</searchLink><br /><searchLink fieldCode="DE" term="%22Polyolefins%22">Polyolefins</searchLink><br /><searchLink fieldCode="DE" term="%22Gas+chromatography%22">Gas chromatography</searchLink><br /><searchLink fieldCode="DE" term="%22Pyrolysis%22">Pyrolysis</searchLink><br /><searchLink fieldCode="DE" term="%22Plastic+additives%22">Plastic additives</searchLink><br /><searchLink fieldCode="DE" term="%22Plastic+recycling%22">Plastic recycling</searchLink><br /><searchLink fieldCode="DE" term="%22Hydrocarbons%22">Hydrocarbons</searchLink><br /><searchLink fieldCode="DE" term="%22Volatile+organic+compounds%22">Volatile organic compounds</searchLink>
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  Label: Abstract
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  Data: Chemical recycling of mixed plastic waste can recover hydrocarbon products, but additive-derived non-intentionally added substances (NIASs) and other volatile or extractable residues may affect product quality and safety. In this study, six polyolefin-rich waste streams (P1–P6) were analyzed by analytical pyrolysis coupled with comprehensive two-dimensional gas chromatography-time-of-flight mass spectrometry (Py–GC×GC–TOF–MS), while three additional consumer-grade plastics (P7–P9) were examined by headspace/solvent-extraction GC–MS and aqueous migration testing to profile volatile organic compounds (VOCs), semi-volatile organic compounds (SVOCs), and water migrants. Under rapid pyrolysis at 650 °C, the condensable products were dominated by C5–C30 aliphatic hydrocarbons. Polyethylene (PE)-rich feeds produced mainly n-paraffins and α-olefins, whereas polypropylene (PP)-rich feeds produced more branched olefins and modest mono-aromatics. Oxygenated compounds were negligible in non-oxidized feeds, but persisted at low levels in weathered high-density polyethylene (HDPE), consistent with pre-existing oxidation. Antioxidant-derived NIASs, including 2,4-di-tert-butylphenol and an Irganox 1010-related spiro-dione, were detected at trace to low area-fraction levels. VOC/SVOC and migration analyses revealed mainly low-intensity hydrocarbons, esters, antioxidant-related degradation products, caprolactam, and selected plasticizer-related compounds. These results show that relatively clean polyolefin streams can yield hydrocarbon-rich pyrolysates, but oxidized PE and additive-derived NIASs remain important quality-control targets. The GC-based methods used here characterize the volatile, condensable, and readily extractable fraction and do not represent the total contaminant load of the source waste. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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      – Type: doi
        Value: 10.3390/polym18111381
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 37
        StartPage: 1381
    Subjects:
      – SubjectFull: Chemical recycling
        Type: general
      – SubjectFull: Polyolefins
        Type: general
      – SubjectFull: Gas chromatography
        Type: general
      – SubjectFull: Pyrolysis
        Type: general
      – SubjectFull: Plastic additives
        Type: general
      – SubjectFull: Plastic recycling
        Type: general
      – SubjectFull: Hydrocarbons
        Type: general
      – SubjectFull: Volatile organic compounds
        Type: general
    Titles:
      – TitleFull: Advanced Analytical Framework for Pyrolysis Product Characterization and Emission Profiling in Mixed Plastic Waste: Implications for Recycling Strategy.
        Type: main
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          Name:
            NameFull: Chen, Aiping
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            NameFull: Saxena, Saumitra
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            NameFull: Samaras, Vasileios G.
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            NameFull: Dally, Bassam
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            – D: 01
              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
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