Advanced thermal management in Li-ion batteries using composite enclosures with embedded thermal bridges.

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Title: Advanced thermal management in Li-ion batteries using composite enclosures with embedded thermal bridges.
Authors: Samarasinghe, Thamasha1,2 (AUTHOR) 1933914@alumni.brunel.ac.uk, Kazilas, Mihalis2 (AUTHOR), Lewis, Stuart3 (AUTHOR)
Source: Journal of Composite Materials. Jul2026, Vol. 60 Issue 16, p1465-1475. 11p.
Subjects: Lithium-ion batteries, Temperature control, Computational fluid dynamics, Electric vehicles, Energy dissipation, Battery management systems, Thermal conductivity
Abstract: The increasing global demand for electric and hybrid vehicles calls for improved thermal management solutions for lithium-ion (Li-ion) batteries, essential to ensuring performance, safety, and lifespan. This study explores the design of composite enclosures with embedded copper thermal bridges as a passive thermal management solution for Li-ion battery modules. Through comprehensive three-dimensional computational fluid dynamics (CFD) simulations and experimental validation, the study examines the impact of cell configurations and inter-cell spacing on temperature distribution. Custom composite enclosures embedded with copper pins demonstrated enhanced heat dissipation, achieving up to a 16.62% reduction in surface temperature. These findings validate the potential of composite materials as a lightweight and efficient alternative to traditional metal casings, offering a safer and more effective thermal management solution aligned with the demands of electric vehicle applications. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Composite Materials is the property of Sage Publications, Ltd. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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DbLabel: Engineering Source
An: 194609448
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  Data: Advanced thermal management in Li-ion batteries using composite enclosures with embedded thermal bridges.
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  Data: <searchLink fieldCode="AR" term="%22Samarasinghe%2C+Thamasha%22">Samarasinghe, Thamasha</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<i> 1933914@alumni.brunel.ac.uk</i><br /><searchLink fieldCode="AR" term="%22Kazilas%2C+Mihalis%22">Kazilas, Mihalis</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Lewis%2C+Stuart%22">Lewis, Stuart</searchLink><relatesTo>3</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Composite+Materials%22">Journal of Composite Materials</searchLink>. Jul2026, Vol. 60 Issue 16, p1465-1475. 11p.
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  Data: <searchLink fieldCode="DE" term="%22Lithium-ion+batteries%22">Lithium-ion batteries</searchLink><br /><searchLink fieldCode="DE" term="%22Temperature+control%22">Temperature control</searchLink><br /><searchLink fieldCode="DE" term="%22Computational+fluid+dynamics%22">Computational fluid dynamics</searchLink><br /><searchLink fieldCode="DE" term="%22Electric+vehicles%22">Electric vehicles</searchLink><br /><searchLink fieldCode="DE" term="%22Energy+dissipation%22">Energy dissipation</searchLink><br /><searchLink fieldCode="DE" term="%22Battery+management+systems%22">Battery management systems</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+conductivity%22">Thermal conductivity</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The increasing global demand for electric and hybrid vehicles calls for improved thermal management solutions for lithium-ion (Li-ion) batteries, essential to ensuring performance, safety, and lifespan. This study explores the design of composite enclosures with embedded copper thermal bridges as a passive thermal management solution for Li-ion battery modules. Through comprehensive three-dimensional computational fluid dynamics (CFD) simulations and experimental validation, the study examines the impact of cell configurations and inter-cell spacing on temperature distribution. Custom composite enclosures embedded with copper pins demonstrated enhanced heat dissipation, achieving up to a 16.62% reduction in surface temperature. These findings validate the potential of composite materials as a lightweight and efficient alternative to traditional metal casings, offering a safer and more effective thermal management solution aligned with the demands of electric vehicle applications. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Composite Materials is the property of Sage Publications, Ltd. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1177/00219983251377212
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 11
        StartPage: 1465
    Subjects:
      – SubjectFull: Lithium-ion batteries
        Type: general
      – SubjectFull: Temperature control
        Type: general
      – SubjectFull: Computational fluid dynamics
        Type: general
      – SubjectFull: Electric vehicles
        Type: general
      – SubjectFull: Energy dissipation
        Type: general
      – SubjectFull: Battery management systems
        Type: general
      – SubjectFull: Thermal conductivity
        Type: general
    Titles:
      – TitleFull: Advanced thermal management in Li-ion batteries using composite enclosures with embedded thermal bridges.
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            NameFull: Samarasinghe, Thamasha
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            NameFull: Kazilas, Mihalis
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            NameFull: Lewis, Stuart
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          Dates:
            – D: 01
              M: 07
              Text: Jul2026
              Type: published
              Y: 2026
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              Value: 60
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              Value: 16
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            – TitleFull: Journal of Composite Materials
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