Free Radical Entry and Secondary Nucleation in Styrene Emulsion Polymerization: A DLVO Approach.

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Title: Free Radical Entry and Secondary Nucleation in Styrene Emulsion Polymerization: A DLVO Approach.
Authors: Molina‐Estrada, Andrea1 (AUTHOR), Mora, Jesus Gracia1 (AUTHOR), Herrera‐Ordonez, Jorge1 (AUTHOR) jorge_ho67@fata.unam.mx
Source: Macromolecular Reaction Engineering. Jun2026, Vol. 20 Issue 3, p1-17. 17p.
Subjects: Emulsion polymerization, DLVO theory, Molecular interactions, Electrostatic interaction, Radicals (Chemistry), Nucleation, Surface active agents
Abstract: A comprehensive model of free radical entry into particles during emulsion polymerization, recently reported in this journal, was modified to include the calculation of radical‐particle interactions based on the DLVO theory as well as the simplified calculation of secondary nucleation. Electrostatic repulsion was found to play a crucial role, causing changes in the size of the predominant entering oligomer radical, whether due to variations in ionic strength or surfactant coverage (θ). As θ increases to ∼0.1, the energy barrier for the entry of water‐soluble radicals raises sharply, causing their entry frequency (ρ) to decrease drastically and be controlled by diffusion. For θ>∼0.1, ρ becomes constant, and the predominant entering species are primary particles, whose formation is the rate‐determining step. It was also found that the onset of secondary nucleation occurs at a critical θ value rather than a critical particle concentration. Based on the results obtained and their agreement with experimental data, key mechanistic aspects of radical entry into the system under study are proposed, which contradict several postulates of one of the most accepted theories of free radical entry. These findings also suggest that nucleation mechanisms above and below the surfactant's CMC should be revisited. [ABSTRACT FROM AUTHOR]
Copyright of Macromolecular Reaction Engineering is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Free Radical Entry and Secondary Nucleation in Styrene Emulsion Polymerization: A DLVO Approach.
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  Data: <searchLink fieldCode="AR" term="%22Molina‐Estrada%2C+Andrea%22">Molina‐Estrada, Andrea</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Mora%2C+Jesus+Gracia%22">Mora, Jesus Gracia</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Herrera‐Ordonez%2C+Jorge%22">Herrera‐Ordonez, Jorge</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> jorge_ho67@fata.unam.mx</i>
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  Data: <searchLink fieldCode="JN" term="%22Macromolecular+Reaction+Engineering%22">Macromolecular Reaction Engineering</searchLink>. Jun2026, Vol. 20 Issue 3, p1-17. 17p.
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  Data: <searchLink fieldCode="DE" term="%22Emulsion+polymerization%22">Emulsion polymerization</searchLink><br /><searchLink fieldCode="DE" term="%22DLVO+theory%22">DLVO theory</searchLink><br /><searchLink fieldCode="DE" term="%22Molecular+interactions%22">Molecular interactions</searchLink><br /><searchLink fieldCode="DE" term="%22Electrostatic+interaction%22">Electrostatic interaction</searchLink><br /><searchLink fieldCode="DE" term="%22Radicals+%28Chemistry%29%22">Radicals (Chemistry)</searchLink><br /><searchLink fieldCode="DE" term="%22Nucleation%22">Nucleation</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+active+agents%22">Surface active agents</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: A comprehensive model of free radical entry into particles during emulsion polymerization, recently reported in this journal, was modified to include the calculation of radical‐particle interactions based on the DLVO theory as well as the simplified calculation of secondary nucleation. Electrostatic repulsion was found to play a crucial role, causing changes in the size of the predominant entering oligomer radical, whether due to variations in ionic strength or surfactant coverage (θ). As θ increases to ∼0.1, the energy barrier for the entry of water‐soluble radicals raises sharply, causing their entry frequency (ρ) to decrease drastically and be controlled by diffusion. For θ>∼0.1, ρ becomes constant, and the predominant entering species are primary particles, whose formation is the rate‐determining step. It was also found that the onset of secondary nucleation occurs at a critical θ value rather than a critical particle concentration. Based on the results obtained and their agreement with experimental data, key mechanistic aspects of radical entry into the system under study are proposed, which contradict several postulates of one of the most accepted theories of free radical entry. These findings also suggest that nucleation mechanisms above and below the surfactant's CMC should be revisited. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Macromolecular Reaction Engineering is the property of Wiley-Blackwell and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1002/mren.70021
    Languages:
      – Code: eng
        Text: English
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        PageCount: 17
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      – SubjectFull: Emulsion polymerization
        Type: general
      – SubjectFull: DLVO theory
        Type: general
      – SubjectFull: Molecular interactions
        Type: general
      – SubjectFull: Electrostatic interaction
        Type: general
      – SubjectFull: Radicals (Chemistry)
        Type: general
      – SubjectFull: Nucleation
        Type: general
      – SubjectFull: Surface active agents
        Type: general
    Titles:
      – TitleFull: Free Radical Entry and Secondary Nucleation in Styrene Emulsion Polymerization: A DLVO Approach.
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            NameFull: Molina‐Estrada, Andrea
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            NameFull: Mora, Jesus Gracia
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            NameFull: Herrera‐Ordonez, Jorge
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            – D: 01
              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
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            – TitleFull: Macromolecular Reaction Engineering
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