Towards resilience in Industry 5.0: application of system dynamics in matrix-structured manufacturing system.

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Title: Towards resilience in Industry 5.0: application of system dynamics in matrix-structured manufacturing system.
Authors: Wang, Miao1 (AUTHOR), Tong, Yifei1 (AUTHOR) tyf51129@aliyun.com, Zhuang, Cunbo2 (AUTHOR)
Source: International Journal of Production Research. Jul2026, Vol. 64 Issue 13, p5290-5314. 25p.
Subjects: System dynamics, Flexible manufacturing systems, Organizational resilience, Manufacturing processes, Industry 4.0, Business continuity planning, Simulation software
Abstract: In the face of increasing global disruptions, resilient manufacturing systems are critical to ensuring operational stability, a concept central to the Industry 5.0 vision. The Matrix-Structured Manufacturing System (MMS) is a key example of such resilience, designed to maintain functionality and recover quickly under major disruptions. This paper introduces a novel System Dynamics (SD)-based modelling and simulation framework to quantitively assess the performance indicators and resilience of MMS. By simulating key disruption scenarios, including partial equipment failures and order fluctuations with resource constraints, this study evaluates the system's response and recovery capabilities using a Comprehensive Resilience Index (CRI). Unlike conventional approaches, the proposed SD model captures the dynamic interactions across various production configurations and simulates the operational logic governing them, which can also be applied to other production systems. The simulation results demonstrate the potential of SD to support decision-making by providing insights into the effectiveness of reconfiguration strategies and resource management. This work aims at offering robust methods for quantitative resilience assessment and strategic planning towards the practical implementation of resilient manufacturing in Industry 5.0 envisions. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Towards resilience in Industry 5.0: application of system dynamics in matrix-structured manufacturing system.
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  Data: <searchLink fieldCode="AR" term="%22Wang%2C+Miao%22">Wang, Miao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tong%2C+Yifei%22">Tong, Yifei</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> tyf51129@aliyun.com</i><br /><searchLink fieldCode="AR" term="%22Zhuang%2C+Cunbo%22">Zhuang, Cunbo</searchLink><relatesTo>2</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Production+Research%22">International Journal of Production Research</searchLink>. Jul2026, Vol. 64 Issue 13, p5290-5314. 25p.
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  Data: <searchLink fieldCode="DE" term="%22System+dynamics%22">System dynamics</searchLink><br /><searchLink fieldCode="DE" term="%22Flexible+manufacturing+systems%22">Flexible manufacturing systems</searchLink><br /><searchLink fieldCode="DE" term="%22Organizational+resilience%22">Organizational resilience</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+processes%22">Manufacturing processes</searchLink><br /><searchLink fieldCode="DE" term="%22Industry+4%2E0%22">Industry 4.0</searchLink><br /><searchLink fieldCode="DE" term="%22Business+continuity+planning%22">Business continuity planning</searchLink><br /><searchLink fieldCode="DE" term="%22Simulation+software%22">Simulation software</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: In the face of increasing global disruptions, resilient manufacturing systems are critical to ensuring operational stability, a concept central to the Industry 5.0 vision. The Matrix-Structured Manufacturing System (MMS) is a key example of such resilience, designed to maintain functionality and recover quickly under major disruptions. This paper introduces a novel System Dynamics (SD)-based modelling and simulation framework to quantitively assess the performance indicators and resilience of MMS. By simulating key disruption scenarios, including partial equipment failures and order fluctuations with resource constraints, this study evaluates the system's response and recovery capabilities using a Comprehensive Resilience Index (CRI). Unlike conventional approaches, the proposed SD model captures the dynamic interactions across various production configurations and simulates the operational logic governing them, which can also be applied to other production systems. The simulation results demonstrate the potential of SD to support decision-making by providing insights into the effectiveness of reconfiguration strategies and resource management. This work aims at offering robust methods for quantitative resilience assessment and strategic planning towards the practical implementation of resilient manufacturing in Industry 5.0 envisions. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.1080/00207543.2024.2430443
    Languages:
      – Code: eng
        Text: English
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        PageCount: 25
        StartPage: 5290
    Subjects:
      – SubjectFull: System dynamics
        Type: general
      – SubjectFull: Flexible manufacturing systems
        Type: general
      – SubjectFull: Organizational resilience
        Type: general
      – SubjectFull: Manufacturing processes
        Type: general
      – SubjectFull: Industry 4.0
        Type: general
      – SubjectFull: Business continuity planning
        Type: general
      – SubjectFull: Simulation software
        Type: general
    Titles:
      – TitleFull: Towards resilience in Industry 5.0: application of system dynamics in matrix-structured manufacturing system.
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            NameFull: Wang, Miao
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            NameFull: Tong, Yifei
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          Name:
            NameFull: Zhuang, Cunbo
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          Dates:
            – D: 01
              M: 07
              Text: Jul2026
              Type: published
              Y: 2026
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            – TitleFull: International Journal of Production Research
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