Design for Multi-Layer Thermal Protective Clothing Based on Numerical Simulation of Heat Transfer.

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Title: Design for Multi-Layer Thermal Protective Clothing Based on Numerical Simulation of Heat Transfer.
Authors: Chen, Xiaoling1 (AUTHOR), Nie, Cunyun2 (AUTHOR) ncy1028@163.com
Source: Materials (1996-1944). Jun2026, Vol. 19 Issue 12, p2478. 19p.
Subjects: Heat transfer, Multilayers, Computer simulation, Textiles, Thermal insulation, Optimization algorithms, Protective clothing
Abstract: It is well-known that high-performance thermal protective clothing is crucial for personnel working in high-temperature environments, such as firefighters. Thermal protective clothing design usually integrates textile materials' type, thickness, physical and chemical properties (such as thermal conductivity), ergonomics, and environmental adaptability. In this study, the heat transfer process and the optimal thickness are mainly discussed for providing some references on the design of this clothing. The thickness design of thermal protective clothing fabrics is carried out via numerical heat transfer simulations based on experimental data obtained from manikin tests. Firstly, one heat transfer model for thermal protective clothing, including three textile materials' layers and one air layer, is constructed according to Fourier's law of heat conduction, Newton's law of cooling, and the Stefan–Boltzmann law, with appropriate boundary conditions assigned. Secondly, the finite volume element method, which has the important advantage of preserving conservation properties for physical quantities, is employed to discretize the heat transfer model. Thirdly, the convective heat transfer coefficient, which characterizes heat exchange between fluid and solid surfaces, is determined approximately by the least-squares method based on the given data, while the heat transfer process is simultaneously simulated. Fourthly, the thicknesses of the second and fourth layers are critical to the performance of thermal protective clothing. Two optimization algorithms are proposed to determine the optimal thickness configuration that effectively balances thermal insulation and wearing comfort. From the above results, it is recommended to use multilayer textile composite materials incorporating aerogel insulation layers and phase-change material interlayers. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Design for Multi-Layer Thermal Protective Clothing Based on Numerical Simulation of Heat Transfer.
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  Data: <searchLink fieldCode="AR" term="%22Chen%2C+Xiaoling%22">Chen, Xiaoling</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Nie%2C+Cunyun%22">Nie, Cunyun</searchLink><relatesTo>2</relatesTo> (AUTHOR)<i> ncy1028@163.com</i>
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  Data: <searchLink fieldCode="JN" term="%22Materials+%281996-1944%29%22">Materials (1996-1944)</searchLink>. Jun2026, Vol. 19 Issue 12, p2478. 19p.
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  Data: <searchLink fieldCode="DE" term="%22Heat+transfer%22">Heat transfer</searchLink><br /><searchLink fieldCode="DE" term="%22Multilayers%22">Multilayers</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Textiles%22">Textiles</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+insulation%22">Thermal insulation</searchLink><br /><searchLink fieldCode="DE" term="%22Optimization+algorithms%22">Optimization algorithms</searchLink><br /><searchLink fieldCode="DE" term="%22Protective+clothing%22">Protective clothing</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: It is well-known that high-performance thermal protective clothing is crucial for personnel working in high-temperature environments, such as firefighters. Thermal protective clothing design usually integrates textile materials' type, thickness, physical and chemical properties (such as thermal conductivity), ergonomics, and environmental adaptability. In this study, the heat transfer process and the optimal thickness are mainly discussed for providing some references on the design of this clothing. The thickness design of thermal protective clothing fabrics is carried out via numerical heat transfer simulations based on experimental data obtained from manikin tests. Firstly, one heat transfer model for thermal protective clothing, including three textile materials' layers and one air layer, is constructed according to Fourier's law of heat conduction, Newton's law of cooling, and the Stefan–Boltzmann law, with appropriate boundary conditions assigned. Secondly, the finite volume element method, which has the important advantage of preserving conservation properties for physical quantities, is employed to discretize the heat transfer model. Thirdly, the convective heat transfer coefficient, which characterizes heat exchange between fluid and solid surfaces, is determined approximately by the least-squares method based on the given data, while the heat transfer process is simultaneously simulated. Fourthly, the thicknesses of the second and fourth layers are critical to the performance of thermal protective clothing. Two optimization algorithms are proposed to determine the optimal thickness configuration that effectively balances thermal insulation and wearing comfort. From the above results, it is recommended to use multilayer textile composite materials incorporating aerogel insulation layers and phase-change material interlayers. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.3390/ma19122478
    Languages:
      – Code: eng
        Text: English
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        PageCount: 19
        StartPage: 2478
    Subjects:
      – SubjectFull: Heat transfer
        Type: general
      – SubjectFull: Multilayers
        Type: general
      – SubjectFull: Computer simulation
        Type: general
      – SubjectFull: Textiles
        Type: general
      – SubjectFull: Thermal insulation
        Type: general
      – SubjectFull: Optimization algorithms
        Type: general
      – SubjectFull: Protective clothing
        Type: general
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      – TitleFull: Design for Multi-Layer Thermal Protective Clothing Based on Numerical Simulation of Heat Transfer.
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            NameFull: Chen, Xiaoling
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            NameFull: Nie, Cunyun
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            – D: 15
              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
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              Value: 19
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              Value: 12
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            – TitleFull: Materials (1996-1944)
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