An Integrated Approach to the Design of PHBV-Based Blends: Structure–Property–Performance Relationships for Compostable Packaging.

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Title: An Integrated Approach to the Design of PHBV-Based Blends: Structure–Property–Performance Relationships for Compostable Packaging.
Authors: Grgurević, Karlo1 (AUTHOR), Miloloža Nikolić, Martina1 (AUTHOR), Grgić, Dajana Kučić1 (AUTHOR), Ocelić Bulatović, Vesna1 (AUTHOR) vocelicbulatovic@fkit.unizg.hr
Source: Polymers (20734360). Jun2026, Vol. 18 Issue 12, p1426. 26p.
Subjects: Polymer blends, Compostable materials, Thermal stability, Mechanical behavior of materials, Biodegradation, Biodegradable plastics, Poly-beta-hydroxybutyrate, Polylactic acid
Abstract: Environmental concerns with petroleum-based polymers have accelerated the development of biodegradable alternatives, making poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) a promising candidate for sustainable packaging. However, its functional performance necessitates modification through blending. In this study, blends containing 65–85 wt.% polylactide (PLA) were investigated to establish structure–property relationships relevant to compostable packaging. The results reveal partial miscibility of the blends and pronouncedcomposition-dependent changes in morphology and thermal behavior, characterized by an increase in glass transition temperature and a decrease in PLA melting temperature. Increasing PLA content (≥80 wt.%) enhanced thermal stability, increasing the degradation temperature to 288.0 °C. In contrast, higher PHBV content (≥25 wt.%) significantly improved barrier properties of PLA, reducing oxygen and water vapor transmission rates to 74.47 cm3 m−2 day−1 and 29.11 g m−2 day−1, respectively. Biodegradation behavior revealed complete degradation of PHBV after 56 days, whereas PLA showed only 1.29% mass loss under identical conditions. In the blends, biodegradation proceeded preferentially through the PHBV phase, resulting in composition-dependent mass loss. Among the investigated compositions, PLA65/PHBV provided the most balanced combination of barrier performance, mechanical behavior, and biodegradation response. Overall, these findings demonstrate that tailoring composition enables the design of polymer systems for sustainable packaging applications. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: An Integrated Approach to the Design of PHBV-Based Blends: Structure–Property–Performance Relationships for Compostable Packaging.
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  Data: <searchLink fieldCode="DE" term="%22Polymer+blends%22">Polymer blends</searchLink><br /><searchLink fieldCode="DE" term="%22Compostable+materials%22">Compostable materials</searchLink><br /><searchLink fieldCode="DE" term="%22Thermal+stability%22">Thermal stability</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Biodegradation%22">Biodegradation</searchLink><br /><searchLink fieldCode="DE" term="%22Biodegradable+plastics%22">Biodegradable plastics</searchLink><br /><searchLink fieldCode="DE" term="%22Poly-beta-hydroxybutyrate%22">Poly-beta-hydroxybutyrate</searchLink><br /><searchLink fieldCode="DE" term="%22Polylactic+acid%22">Polylactic acid</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Environmental concerns with petroleum-based polymers have accelerated the development of biodegradable alternatives, making poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) a promising candidate for sustainable packaging. However, its functional performance necessitates modification through blending. In this study, blends containing 65–85 wt.% polylactide (PLA) were investigated to establish structure–property relationships relevant to compostable packaging. The results reveal partial miscibility of the blends and pronouncedcomposition-dependent changes in morphology and thermal behavior, characterized by an increase in glass transition temperature and a decrease in PLA melting temperature. Increasing PLA content (≥80 wt.%) enhanced thermal stability, increasing the degradation temperature to 288.0 °C. In contrast, higher PHBV content (≥25 wt.%) significantly improved barrier properties of PLA, reducing oxygen and water vapor transmission rates to 74.47 cm3 m−2 day−1 and 29.11 g m−2 day−1, respectively. Biodegradation behavior revealed complete degradation of PHBV after 56 days, whereas PLA showed only 1.29% mass loss under identical conditions. In the blends, biodegradation proceeded preferentially through the PHBV phase, resulting in composition-dependent mass loss. Among the investigated compositions, PLA65/PHBV provided the most balanced combination of barrier performance, mechanical behavior, and biodegradation response. Overall, these findings demonstrate that tailoring composition enables the design of polymer systems for sustainable packaging applications. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.3390/polym18121426
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      – Code: eng
        Text: English
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        PageCount: 26
        StartPage: 1426
    Subjects:
      – SubjectFull: Polymer blends
        Type: general
      – SubjectFull: Compostable materials
        Type: general
      – SubjectFull: Thermal stability
        Type: general
      – SubjectFull: Mechanical behavior of materials
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      – SubjectFull: Biodegradation
        Type: general
      – SubjectFull: Biodegradable plastics
        Type: general
      – SubjectFull: Poly-beta-hydroxybutyrate
        Type: general
      – SubjectFull: Polylactic acid
        Type: general
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      – TitleFull: An Integrated Approach to the Design of PHBV-Based Blends: Structure–Property–Performance Relationships for Compostable Packaging.
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          Name:
            NameFull: Grgurević, Karlo
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            NameFull: Miloloža Nikolić, Martina
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            NameFull: Grgić, Dajana Kučić
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            NameFull: Ocelić Bulatović, Vesna
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              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
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