Comparative Study of Mechanical Behavior and Failure Mechanisms in PA6- and PBT-Based Thermoplastic Fiber Metal Laminates.

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Title: Comparative Study of Mechanical Behavior and Failure Mechanisms in PA6- and PBT-Based Thermoplastic Fiber Metal Laminates.
Authors: Katarzyna, Balcer1 (AUTHOR) katarzyna.balcer@pbs.edu.pl, Dariusz, Boroński1 (AUTHOR), Andrzej, Skibicki1 (AUTHOR)
Source: Polymers (20734360). Jun2026, Vol. 18 Issue 12, p1464. 41p.
Subjects: Mechanical behavior of materials, Structural failures, Polybutylene terephthalate, Tensile tests, Polyamides, Fiber orientation
Abstract: Thermoplastic fiber metal laminates (TFMLs) are lightweight hybrid materials combining metallic layers with fiber-reinforced thermoplastic composites, offering a high strength-to-weight ratio. Existing studies indicate a limited range of polymer matrices used in such structures, most commonly polyamide 6 (PA6). In this work, polybutylene terephthalate (PBT) was selected as a potential alternative matrix because literature data indicate its lower moisture absorption and good dimensional stability compared with PA6. A comparative analysis of TFMLs based on aluminum and carbon fabric-reinforced composites with PA6 and PBT matrices was conducted. Static tensile tests were performed on base materials, composites, and laminates, supported by analytical modeling using the superposition method and fractographic analysis. The results showed that fiber orientation and polymer content significantly affect stiffness, strength, and damage evolution. Fiber orientation remains the governing factor, controlling load transfer and damage initiation. Laminates with 0/90° fibers exhibited the highest strength, while ±45° configurations showed reduced performance due to shear-dominated deformation. The polymer primarily acts as a matrix, ensuring structural integrity, with comparable mechanical properties for both systems. Delamination at the metal–composite interface was identified as the dominant failure mechanism. [ABSTRACT FROM AUTHOR]
Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Comparative Study of Mechanical Behavior and Failure Mechanisms in PA6- and PBT-Based Thermoplastic Fiber Metal Laminates.
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  Data: <searchLink fieldCode="AR" term="%22Katarzyna%2C+Balcer%22">Katarzyna, Balcer</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> katarzyna.balcer@pbs.edu.pl</i><br /><searchLink fieldCode="AR" term="%22Dariusz%2C+Boroński%22">Dariusz, Boroński</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Andrzej%2C+Skibicki%22">Andrzej, Skibicki</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Polymers+%2820734360%29%22">Polymers (20734360)</searchLink>. Jun2026, Vol. 18 Issue 12, p1464. 41p.
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  Data: <searchLink fieldCode="DE" term="%22Mechanical+behavior+of+materials%22">Mechanical behavior of materials</searchLink><br /><searchLink fieldCode="DE" term="%22Structural+failures%22">Structural failures</searchLink><br /><searchLink fieldCode="DE" term="%22Polybutylene+terephthalate%22">Polybutylene terephthalate</searchLink><br /><searchLink fieldCode="DE" term="%22Tensile+tests%22">Tensile tests</searchLink><br /><searchLink fieldCode="DE" term="%22Polyamides%22">Polyamides</searchLink><br /><searchLink fieldCode="DE" term="%22Fiber+orientation%22">Fiber orientation</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: Thermoplastic fiber metal laminates (TFMLs) are lightweight hybrid materials combining metallic layers with fiber-reinforced thermoplastic composites, offering a high strength-to-weight ratio. Existing studies indicate a limited range of polymer matrices used in such structures, most commonly polyamide 6 (PA6). In this work, polybutylene terephthalate (PBT) was selected as a potential alternative matrix because literature data indicate its lower moisture absorption and good dimensional stability compared with PA6. A comparative analysis of TFMLs based on aluminum and carbon fabric-reinforced composites with PA6 and PBT matrices was conducted. Static tensile tests were performed on base materials, composites, and laminates, supported by analytical modeling using the superposition method and fractographic analysis. The results showed that fiber orientation and polymer content significantly affect stiffness, strength, and damage evolution. Fiber orientation remains the governing factor, controlling load transfer and damage initiation. Laminates with 0/90° fibers exhibited the highest strength, while ±45° configurations showed reduced performance due to shear-dominated deformation. The polymer primarily acts as a matrix, ensuring structural integrity, with comparable mechanical properties for both systems. Delamination at the metal–composite interface was identified as the dominant failure mechanism. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Polymers (20734360) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.3390/polym18121464
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      – Code: eng
        Text: English
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        PageCount: 41
        StartPage: 1464
    Subjects:
      – SubjectFull: Mechanical behavior of materials
        Type: general
      – SubjectFull: Structural failures
        Type: general
      – SubjectFull: Polybutylene terephthalate
        Type: general
      – SubjectFull: Tensile tests
        Type: general
      – SubjectFull: Polyamides
        Type: general
      – SubjectFull: Fiber orientation
        Type: general
    Titles:
      – TitleFull: Comparative Study of Mechanical Behavior and Failure Mechanisms in PA6- and PBT-Based Thermoplastic Fiber Metal Laminates.
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            NameFull: Katarzyna, Balcer
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            NameFull: Dariusz, Boroński
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          Name:
            NameFull: Andrzej, Skibicki
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            – D: 15
              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
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