Revealing the Mechanisms of Improved Ductility and Microstructure of Al–Si Coated 22MnB5 Steel Joints by Magnetic Field-Assisted Laser Welding.

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Title: Revealing the Mechanisms of Improved Ductility and Microstructure of Al–Si Coated 22MnB5 Steel Joints by Magnetic Field-Assisted Laser Welding.
Authors: Sun, Y. J.1,2 (AUTHOR), He, Y. W.1,2 (AUTHOR), Yang, S. L.2,3 (AUTHOR) yangshanglu_lab@126.com, Teng, J.1 (AUTHOR), Jiang, F. L.1 (AUTHOR) fulin.jiang.88@hnu.edu.cn
Source: JOM: The Journal of The Minerals, Metals & Materials Society (TMS). Jul2026, Vol. 78 Issue 7, p6451-6464. 14p.
Subjects: Ductility, Laser welding, Thermoelectricity, Metal coating, Seebeck effect, Manufacturing processes
Abstract: The mechanical properties of the Al–Si coated press-hardened steel (PHS) welded joint can be significantly deteriorated, and the desired fully martensitic microstructure can be decomposed by the introduction of aluminum into the molten pool during laser welding. In this work, a non-contact static magnetic field was introduced into the laser wire filling welding process to obtain uniform aluminum distribution, which in turn significantly improved the joint's tensile ductility and microstructure. The results showed that the tensile elongation of the magnetic field-assisted laser-welded joint was improved from 4.37% to 9.01% under a magnetic flux density of 100 mT, in which the fracture location shifted from "weld fracture" to "base metal fracture." Due to the interaction between thermoelectric currents (TECs) induced by the Seebeck effect and the magnetic field, the flow behavior of the liquid metal melt was modified. As a result, the coarse blocky ferrite affected by aluminum enrichment in the weld fusion line area was transformed into finely dispersed ferrite. In addition, the dislocation density was increased, and microstructural uniformity was enhanced. [ABSTRACT FROM AUTHOR]
Copyright of JOM: The Journal of The Minerals, Metals & Materials Society (TMS) is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Revealing the Mechanisms of Improved Ductility and Microstructure of Al–Si Coated 22MnB5 Steel Joints by Magnetic Field-Assisted Laser Welding.
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  Data: <searchLink fieldCode="DE" term="%22Ductility%22">Ductility</searchLink><br /><searchLink fieldCode="DE" term="%22Laser+welding%22">Laser welding</searchLink><br /><searchLink fieldCode="DE" term="%22Thermoelectricity%22">Thermoelectricity</searchLink><br /><searchLink fieldCode="DE" term="%22Metal+coating%22">Metal coating</searchLink><br /><searchLink fieldCode="DE" term="%22Seebeck+effect%22">Seebeck effect</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+processes%22">Manufacturing processes</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: The mechanical properties of the Al–Si coated press-hardened steel (PHS) welded joint can be significantly deteriorated, and the desired fully martensitic microstructure can be decomposed by the introduction of aluminum into the molten pool during laser welding. In this work, a non-contact static magnetic field was introduced into the laser wire filling welding process to obtain uniform aluminum distribution, which in turn significantly improved the joint's tensile ductility and microstructure. The results showed that the tensile elongation of the magnetic field-assisted laser-welded joint was improved from 4.37% to 9.01% under a magnetic flux density of 100 mT, in which the fracture location shifted from "weld fracture" to "base metal fracture." Due to the interaction between thermoelectric currents (TECs) induced by the Seebeck effect and the magnetic field, the flow behavior of the liquid metal melt was modified. As a result, the coarse blocky ferrite affected by aluminum enrichment in the weld fusion line area was transformed into finely dispersed ferrite. In addition, the dislocation density was increased, and microstructural uniformity was enhanced. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of JOM: The Journal of The Minerals, Metals & Materials Society (TMS) is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s11837-026-08218-4
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        Text: English
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        PageCount: 14
        StartPage: 6451
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      – SubjectFull: Ductility
        Type: general
      – SubjectFull: Laser welding
        Type: general
      – SubjectFull: Thermoelectricity
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      – SubjectFull: Metal coating
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      – SubjectFull: Seebeck effect
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      – SubjectFull: Manufacturing processes
        Type: general
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      – TitleFull: Revealing the Mechanisms of Improved Ductility and Microstructure of Al–Si Coated 22MnB5 Steel Joints by Magnetic Field-Assisted Laser Welding.
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              M: 07
              Text: Jul2026
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              Y: 2026
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