Metrology of ultrathin iron catalyst films by spectroscopic ellipsometry.
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| Title: | Metrology of ultrathin iron catalyst films by spectroscopic ellipsometry. |
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| Authors: | Allen, Nicholas E.1 (AUTHOR), Linford, Matthew R.2 (AUTHOR), Allred, David D.1 (AUTHOR), Vanfleet, Richard R.1 (AUTHOR), Davis, Robert C.1 (AUTHOR) |
| Source: | Journal of Vacuum Science & Technology: Part A-Vacuums, Surfaces & Films. Jul2026, Vol. 44 Issue 4, p1-11. 11p. |
| Subjects: | Iron catalysts, Ellipsometry, Iron oxidation, Thin films, Nanotubes, Optical constants |
| Abstract: | Vertically aligned carbon nanotube forest growth uses a thin-film iron catalyst on an alumina support. The iron catalyst thickness (typically, 1–10 nm) strongly affects forest morphology. We explored the use of spectroscopic ellipsometry (SE) as a rapid, sensitive, and nondestructive metrology method for these films. SE does have challenges, however, as it is difficult to break the correlation in the analysis between fitted optical constants and thickness of ultrathin films. Partial oxidation and optical absorption in the iron–iron oxide films add further complexity. We performed a multisample SE analysis of thermally evaporated iron films with target thicknesses of 1–14 nm. To improve sensitivity, we used interference enhancement by incorporating a 350 nm silica film on a silicon substrate beneath the iron film and alumina support. We used a consecutive-layer approach, collecting SE data and fitting the optical constants and thickness of each film before depositing the next. The iron–iron oxide film was modeled with an effective medium approximation layer. The model fit the data well with a mean squared error of 25. From the SE results, we estimated the thickness of the iron film before oxidation ("equivalent iron thickness"). We found that SE is highly sensitive to equivalent iron thickness and yields repeatable thickness measurements (ca. ±0.015 nm). We determined that the equivalent iron thickness variation we observed across different measurement locations on the same sample can be explained by error propagation from uncertainty in the underlying alumina thickness. [ABSTRACT FROM AUTHOR] |
| Copyright of Journal of Vacuum Science & Technology: Part A-Vacuums, Surfaces & Films is the property of American Institute of Physics and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
| FullText | Text: Availability: 0 |
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| Header | DbId: egs DbLabel: Engineering Source An: 195070452 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Metrology of ultrathin iron catalyst films by spectroscopic ellipsometry. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Allen%2C+Nicholas+E%2E%22">Allen, Nicholas E.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Linford%2C+Matthew+R%2E%22">Linford, Matthew R.</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Allred%2C+David+D%2E%22">Allred, David D.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Vanfleet%2C+Richard+R%2E%22">Vanfleet, Richard R.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Davis%2C+Robert+C%2E%22">Davis, Robert C.</searchLink><relatesTo>1</relatesTo> (AUTHOR) – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Journal+of+Vacuum+Science+%26+Technology%3A+Part+A-Vacuums%2C+Surfaces+%26+Films%22">Journal of Vacuum Science & Technology: Part A-Vacuums, Surfaces & Films</searchLink>. Jul2026, Vol. 44 Issue 4, p1-11. 11p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Iron+catalysts%22">Iron catalysts</searchLink><br /><searchLink fieldCode="DE" term="%22Ellipsometry%22">Ellipsometry</searchLink><br /><searchLink fieldCode="DE" term="%22Iron+oxidation%22">Iron oxidation</searchLink><br /><searchLink fieldCode="DE" term="%22Thin+films%22">Thin films</searchLink><br /><searchLink fieldCode="DE" term="%22Nanotubes%22">Nanotubes</searchLink><br /><searchLink fieldCode="DE" term="%22Optical+constants%22">Optical constants</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Vertically aligned carbon nanotube forest growth uses a thin-film iron catalyst on an alumina support. The iron catalyst thickness (typically, 1–10 nm) strongly affects forest morphology. We explored the use of spectroscopic ellipsometry (SE) as a rapid, sensitive, and nondestructive metrology method for these films. SE does have challenges, however, as it is difficult to break the correlation in the analysis between fitted optical constants and thickness of ultrathin films. Partial oxidation and optical absorption in the iron–iron oxide films add further complexity. We performed a multisample SE analysis of thermally evaporated iron films with target thicknesses of 1–14 nm. To improve sensitivity, we used interference enhancement by incorporating a 350 nm silica film on a silicon substrate beneath the iron film and alumina support. We used a consecutive-layer approach, collecting SE data and fitting the optical constants and thickness of each film before depositing the next. The iron–iron oxide film was modeled with an effective medium approximation layer. The model fit the data well with a mean squared error of 25. From the SE results, we estimated the thickness of the iron film before oxidation ("equivalent iron thickness"). We found that SE is highly sensitive to equivalent iron thickness and yields repeatable thickness measurements (ca. ±0.015 nm). We determined that the equivalent iron thickness variation we observed across different measurement locations on the same sample can be explained by error propagation from uncertainty in the underlying alumina thickness. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Journal of Vacuum Science & Technology: Part A-Vacuums, Surfaces & Films is the property of American Institute of Physics and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1116/6.0005371 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 11 StartPage: 1 Subjects: – SubjectFull: Iron catalysts Type: general – SubjectFull: Ellipsometry Type: general – SubjectFull: Iron oxidation Type: general – SubjectFull: Thin films Type: general – SubjectFull: Nanotubes Type: general – SubjectFull: Optical constants Type: general Titles: – TitleFull: Metrology of ultrathin iron catalyst films by spectroscopic ellipsometry. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Allen, Nicholas E. – PersonEntity: Name: NameFull: Linford, Matthew R. – PersonEntity: Name: NameFull: Allred, David D. – PersonEntity: Name: NameFull: Vanfleet, Richard R. – PersonEntity: Name: NameFull: Davis, Robert C. IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 07 Text: Jul2026 Type: published Y: 2026 Identifiers: – Type: issn-print Value: 07342101 Numbering: – Type: volume Value: 44 – Type: issue Value: 4 Titles: – TitleFull: Journal of Vacuum Science & Technology: Part A-Vacuums, Surfaces & Films Type: main |
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