Strain-Induced Martensitic Transformation and Springback Analysis of Austenitic Stainless Steel During Roll-Forming Process.

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Title: Strain-Induced Martensitic Transformation and Springback Analysis of Austenitic Stainless Steel During Roll-Forming Process.
Authors: Han, Fei1 (AUTHOR) hanfei@ncut.edu.cn, Ning, Zihuai1 (AUTHOR), Luo, Zhanpeng1 (AUTHOR), Yuan, Baochen1 (AUTHOR)
Source: Metallurgical & Materials Transactions. Part A. Aug2026, Vol. 57 Issue 8, p3963-3982. 20p.
Subjects: Martensitic transformations, Springback (Elasticity), X-ray diffraction, Microstructure, Material plasticity, Roll forming (Metalwork), Austenitic stainless steel
Abstract: This study investigates the strain-induced martensitic transformation (SIMT) and springback behavior of 304 austenitic stainless steel during multi-pass roll forming. By utilizing cyclic tensile tests, quantitative X-ray diffraction (XRD), and electron backscatter diffraction (EBSD), we established a critical correlation between microstructural evolution and macroscopic mechanical response. The martensite volume fraction increased monotonically with the cumulative forming angle. A significant acceleration in transformation kinetics was observed at a 40 deg forming angle, coinciding with a rapid decrease in twin boundary density and widespread slip band activation, and the extensive nucleation of martensite in 304 stainless steel triggers the transformation-induced plasticity (TRIP) effect, effectively suppressing springback. Mechanistic analysis revealed that α′-martensite nucleation sites evolved from high-energy twin boundaries to slip bands within soft-oriented grains as deformation progressed, while strictly adhering to the Kurdjumov–Sachs orientation relationship. Furthermore, the biaxial stress state characteristic of roll forming promoted a higher transformation rate compared to uniaxial tension. These findings provide a critical microstructural basis for accurate springback prediction in metastable stainless steels. [ABSTRACT FROM AUTHOR]
Copyright of Metallurgical & Materials Transactions. Part A is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Strain-Induced Martensitic Transformation and Springback Analysis of Austenitic Stainless Steel During Roll-Forming Process.
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  Data: <searchLink fieldCode="JN" term="%22Metallurgical+%26+Materials+Transactions%2E+Part+A%22">Metallurgical & Materials Transactions. Part A</searchLink>. Aug2026, Vol. 57 Issue 8, p3963-3982. 20p.
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  Data: <searchLink fieldCode="DE" term="%22Martensitic+transformations%22">Martensitic transformations</searchLink><br /><searchLink fieldCode="DE" term="%22Springback+%28Elasticity%29%22">Springback (Elasticity)</searchLink><br /><searchLink fieldCode="DE" term="%22X-ray+diffraction%22">X-ray diffraction</searchLink><br /><searchLink fieldCode="DE" term="%22Microstructure%22">Microstructure</searchLink><br /><searchLink fieldCode="DE" term="%22Material+plasticity%22">Material plasticity</searchLink><br /><searchLink fieldCode="DE" term="%22Roll+forming+%28Metalwork%29%22">Roll forming (Metalwork)</searchLink><br /><searchLink fieldCode="DE" term="%22Austenitic+stainless+steel%22">Austenitic stainless steel</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: This study investigates the strain-induced martensitic transformation (SIMT) and springback behavior of 304 austenitic stainless steel during multi-pass roll forming. By utilizing cyclic tensile tests, quantitative X-ray diffraction (XRD), and electron backscatter diffraction (EBSD), we established a critical correlation between microstructural evolution and macroscopic mechanical response. The martensite volume fraction increased monotonically with the cumulative forming angle. A significant acceleration in transformation kinetics was observed at a 40 deg forming angle, coinciding with a rapid decrease in twin boundary density and widespread slip band activation, and the extensive nucleation of martensite in 304 stainless steel triggers the transformation-induced plasticity (TRIP) effect, effectively suppressing springback. Mechanistic analysis revealed that α′-martensite nucleation sites evolved from high-energy twin boundaries to slip bands within soft-oriented grains as deformation progressed, while strictly adhering to the Kurdjumov–Sachs orientation relationship. Furthermore, the biaxial stress state characteristic of roll forming promoted a higher transformation rate compared to uniaxial tension. These findings provide a critical microstructural basis for accurate springback prediction in metastable stainless steels. [ABSTRACT FROM AUTHOR]
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  Data: <i>Copyright of Metallurgical & Materials Transactions. Part A is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s11661-026-08255-3
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      – Code: eng
        Text: English
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        PageCount: 20
        StartPage: 3963
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      – SubjectFull: Martensitic transformations
        Type: general
      – SubjectFull: Springback (Elasticity)
        Type: general
      – SubjectFull: X-ray diffraction
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      – SubjectFull: Microstructure
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      – SubjectFull: Material plasticity
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      – SubjectFull: Roll forming (Metalwork)
        Type: general
      – SubjectFull: Austenitic stainless steel
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      – TitleFull: Strain-Induced Martensitic Transformation and Springback Analysis of Austenitic Stainless Steel During Roll-Forming Process.
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            NameFull: Han, Fei
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              Text: Aug2026
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              Y: 2026
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