A cost model for the investment feasibility of quality inspection technologies in the Zero Defect Manufacturing era.

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Title: A cost model for the investment feasibility of quality inspection technologies in the Zero Defect Manufacturing era.
Authors: Lario, Joan1,2 (AUTHOR) jlario@cigip.upv.es, Mateos, Javier1 (AUTHOR), Psarommatis, Foivos1,3 (AUTHOR), Ortiz, Ángel1 (AUTHOR)
Source: International Journal of Production Research. Sep2026, Vol. 64 Issue 17, p7359-7374. 16p.
Subjects: Quality assurance, Nondestructive testing, Fused deposition modeling, Rate of return, Manufacturing defects, Cost control, Cost benefit analysis, Cost analysis
Abstract: The current global market forces companies to focus on suitable manufacturing based on zero defect and zero waste strategies. Higher energy prices and critical raw material supply disruptions stimulate the implementation of non destructive inspection technologies for real-time quality assurance, which aims to increase high-quality products and lower production costs via better materials and energy uses. By embracing these advancements, businesses address market dynamics and strategically position themselves for sustained success in a competitive and resource-conscious world. Traditionally, in small and medium enterprises, new manufacturing or inspection equipment is acquired based on a management decision that is, in turn, based in quality purposes and does not focus deeply on the impact on the final factory cost reduction. This research focuses on developing a costing procedure to incorporate the impact of Non Destructive Inspection Technologies into the multistage cost structure for investment decisions. A case study is presented to demonstrate the applicability of the cost breakdown and return on investment for justifying the investment of the Non Destructive Inspection Technology in additive manufacturing machinery. The proposed cost model provides a framework to preliminary assess the viability of Non Destructive Inspection Technologies investments. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: A cost model for the investment feasibility of quality inspection technologies in the Zero Defect Manufacturing era.
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  Data: <searchLink fieldCode="DE" term="%22Quality+assurance%22">Quality assurance</searchLink><br /><searchLink fieldCode="DE" term="%22Nondestructive+testing%22">Nondestructive testing</searchLink><br /><searchLink fieldCode="DE" term="%22Fused+deposition+modeling%22">Fused deposition modeling</searchLink><br /><searchLink fieldCode="DE" term="%22Rate+of+return%22">Rate of return</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+defects%22">Manufacturing defects</searchLink><br /><searchLink fieldCode="DE" term="%22Cost+control%22">Cost control</searchLink><br /><searchLink fieldCode="DE" term="%22Cost+benefit+analysis%22">Cost benefit analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Cost+analysis%22">Cost analysis</searchLink>
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  Label: Abstract
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  Data: The current global market forces companies to focus on suitable manufacturing based on zero defect and zero waste strategies. Higher energy prices and critical raw material supply disruptions stimulate the implementation of non destructive inspection technologies for real-time quality assurance, which aims to increase high-quality products and lower production costs via better materials and energy uses. By embracing these advancements, businesses address market dynamics and strategically position themselves for sustained success in a competitive and resource-conscious world. Traditionally, in small and medium enterprises, new manufacturing or inspection equipment is acquired based on a management decision that is, in turn, based in quality purposes and does not focus deeply on the impact on the final factory cost reduction. This research focuses on developing a costing procedure to incorporate the impact of Non Destructive Inspection Technologies into the multistage cost structure for investment decisions. A case study is presented to demonstrate the applicability of the cost breakdown and return on investment for justifying the investment of the Non Destructive Inspection Technology in additive manufacturing machinery. The proposed cost model provides a framework to preliminary assess the viability of Non Destructive Inspection Technologies investments. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1080/00207543.2024.2383780
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      – Code: eng
        Text: English
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        PageCount: 16
        StartPage: 7359
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        Type: general
      – SubjectFull: Nondestructive testing
        Type: general
      – SubjectFull: Fused deposition modeling
        Type: general
      – SubjectFull: Rate of return
        Type: general
      – SubjectFull: Manufacturing defects
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      – SubjectFull: Cost control
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      – SubjectFull: Cost benefit analysis
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      – SubjectFull: Cost analysis
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      – TitleFull: A cost model for the investment feasibility of quality inspection technologies in the Zero Defect Manufacturing era.
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            NameFull: Lario, Joan
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            NameFull: Mateos, Javier
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            NameFull: Psarommatis, Foivos
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            – D: 01
              M: 09
              Text: Sep2026
              Type: published
              Y: 2026
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