Strain-Rate-Dependent Micro-Mechanical Behavior of Multiscale In Situ Al3BC Phase-Reinforced Al3BC/Al Composite Manufactured via Solid-State Processing.

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Title: Strain-Rate-Dependent Micro-Mechanical Behavior of Multiscale In Situ Al3BC Phase-Reinforced Al3BC/Al Composite Manufactured via Solid-State Processing.
Authors: Maity, Tapabrata1 (AUTHOR) maitytapabrata@gmail.com, Roy, Debdas1 (AUTHOR) droy2k6@gmail.com
Source: Journal of Materials Engineering & Performance. Sep2026, Vol. 35 Issue 34, p36033-36039. 7p.
Subjects: Strain rate, Dislocation density, Aluminum composites, Hot pressing, Mechanical alloying, Powder metallurgy, Micromechanics
Abstract: High-strength aluminum (Al)-based composites with exceptional ductility require robust strain-hardening capabilities. In this study, an in situ multiscale Al3BC phase-reinforced composite (> 60% wt.% Al3BC) was successfully fabricated by solid-state processing. The fabrication route involved 7 h of mechanical milling, sintering at 1000 °C for 1 h, and subsequent hot pressing at 400 °C and 40 MPa. The resulting material achieved an excellent balance of strength (284 MPa) and plastic strain (17%). Microstructure analysis revealed a homogeneous matrix with multiscale, micrometer-sized in situ Al3BC reinforcements distributed throughout the Al matrix. Investigation of the strain rate sensitivity (m = 0.032) and low activation volume (V* = 8b3) confirms the thermally activated dislocation storage (ρf = 1.8 × 1016m−2) drives this synergy. Taylor hardening was identified as the primary deformation mechanism, where the plastic flow dislocation density scales with the strain rate ( ε ˙ ), demonstrating that dislocation storage increasingly outweighs annihilation at higher deformation rates. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Strain-Rate-Dependent Micro-Mechanical Behavior of Multiscale In Situ Al<subscript>3</subscript>BC Phase-Reinforced Al<subscript>3</subscript>BC/Al Composite Manufactured via Solid-State Processing.
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  Data: <searchLink fieldCode="AR" term="%22Maity%2C+Tapabrata%22">Maity, Tapabrata</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> maitytapabrata@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Roy%2C+Debdas%22">Roy, Debdas</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> droy2k6@gmail.com</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Materials+Engineering+%26+Performance%22">Journal of Materials Engineering & Performance</searchLink>. Sep2026, Vol. 35 Issue 34, p36033-36039. 7p.
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  Data: <searchLink fieldCode="DE" term="%22Strain+rate%22">Strain rate</searchLink><br /><searchLink fieldCode="DE" term="%22Dislocation+density%22">Dislocation density</searchLink><br /><searchLink fieldCode="DE" term="%22Aluminum+composites%22">Aluminum composites</searchLink><br /><searchLink fieldCode="DE" term="%22Hot+pressing%22">Hot pressing</searchLink><br /><searchLink fieldCode="DE" term="%22Mechanical+alloying%22">Mechanical alloying</searchLink><br /><searchLink fieldCode="DE" term="%22Powder+metallurgy%22">Powder metallurgy</searchLink><br /><searchLink fieldCode="DE" term="%22Micromechanics%22">Micromechanics</searchLink>
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  Label: Abstract
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  Data: High-strength aluminum (Al)-based composites with exceptional ductility require robust strain-hardening capabilities. In this study, an in situ multiscale Al3BC phase-reinforced composite (> 60% wt.% Al3BC) was successfully fabricated by solid-state processing. The fabrication route involved 7 h of mechanical milling, sintering at 1000 °C for 1 h, and subsequent hot pressing at 400 °C and 40 MPa. The resulting material achieved an excellent balance of strength (284 MPa) and plastic strain (17%). Microstructure analysis revealed a homogeneous matrix with multiscale, micrometer-sized in situ Al3BC reinforcements distributed throughout the Al matrix. Investigation of the strain rate sensitivity (m = 0.032) and low activation volume (V* = 8b3) confirms the thermally activated dislocation storage (ρf = 1.8 × 1016m−2) drives this synergy. Taylor hardening was identified as the primary deformation mechanism, where the plastic flow dislocation density scales with the strain rate ( ε ˙ ), demonstrating that dislocation storage increasingly outweighs annihilation at higher deformation rates. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Materials Engineering & Performance is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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      – Type: doi
        Value: 10.1007/s11665-026-14250-x
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      – Code: eng
        Text: English
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        PageCount: 7
        StartPage: 36033
    Subjects:
      – SubjectFull: Strain rate
        Type: general
      – SubjectFull: Dislocation density
        Type: general
      – SubjectFull: Aluminum composites
        Type: general
      – SubjectFull: Hot pressing
        Type: general
      – SubjectFull: Mechanical alloying
        Type: general
      – SubjectFull: Powder metallurgy
        Type: general
      – SubjectFull: Micromechanics
        Type: general
    Titles:
      – TitleFull: Strain-Rate-Dependent Micro-Mechanical Behavior of Multiscale In Situ Al3BC Phase-Reinforced Al3BC/Al Composite Manufactured via Solid-State Processing.
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            NameFull: Maity, Tapabrata
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            NameFull: Roy, Debdas
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            – D: 15
              M: 09
              Text: Sep2026
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              Y: 2026
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