Free-edge stresses and progressive cracking in surface coatings of circular torsion bars

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Title: Free-edge stresses and progressive cracking in surface coatings of circular torsion bars
Authors: Wu, Xiang-Fa1 xfwu@unlserve.unl.edu, Dzenis, Yuris A.1, Strabala, Kyle W.2
Source: International Journal of Solids & Structures. Apr2008, Vol. 45 Issue 7/8, p2251-2264. 14p.
Subjects: Surface coatings, Surfaces (Technology), Coating processes, Properties of matter
Abstract: Abstract: This paper considers the explicit solutions of free-edge stresses near circumferential cracks in surface coatings of circular torsion bars and their application in determining the progressive cracking density in the coating layers. The problem was formulated within the framework of linear elastic fracture mechanics (LEFM). The free-edge stresses near crack tip and the shear stresses in the cross-section of the torsion bar were approached in explicit forms based on the variational principle of complementary strain energy. Criterion for progressive cracking in the coating layer was established in sense of strain energy conservation, and the crack density is thereby estimated. Effects of external torque, aspect ratio, and elastic properties on the density of progressive cracking were examined numerically. The present study shows that, in the sense of inducing a given crack density, compliant coating layer with lower modulus has much higher critical torque than that of a stiffer one with the same geometries and substrate material, i.e., compliant coating layer has greater cracking tolerance. Meanwhile, the study also indicates that thicker surface coating layer is more pliant to cracking than the thinner ones. The present model can be used for analyzing the damage mechanism and cracking tolerance of surface coatings of torsion shafts and for data reduction of torsional fracture test of brittle surface coatings, etc. [Copyright &y& Elsevier]
Copyright of International Journal of Solids & Structures is the property of Pergamon Press - An Imprint of Elsevier Science and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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DbLabel: Engineering Source
An: 29374265
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  Data: Free-edge stresses and progressive cracking in surface coatings of circular torsion bars
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  Data: <searchLink fieldCode="AR" term="%22Wu%2C+Xiang-Fa%22">Wu, Xiang-Fa</searchLink><relatesTo>1</relatesTo><i> xfwu@unlserve.unl.edu</i><br /><searchLink fieldCode="AR" term="%22Dzenis%2C+Yuris+A%2E%22">Dzenis, Yuris A.</searchLink><relatesTo>1</relatesTo><br /><searchLink fieldCode="AR" term="%22Strabala%2C+Kyle+W%2E%22">Strabala, Kyle W.</searchLink><relatesTo>2</relatesTo>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Solids+%26+Structures%22">International Journal of Solids & Structures</searchLink>. Apr2008, Vol. 45 Issue 7/8, p2251-2264. 14p.
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  Data: <searchLink fieldCode="DE" term="%22Surface+coatings%22">Surface coatings</searchLink><br /><searchLink fieldCode="DE" term="%22Surfaces+%28Technology%29%22">Surfaces (Technology)</searchLink><br /><searchLink fieldCode="DE" term="%22Coating+processes%22">Coating processes</searchLink><br /><searchLink fieldCode="DE" term="%22Properties+of+matter%22">Properties of matter</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: Abstract: This paper considers the explicit solutions of free-edge stresses near circumferential cracks in surface coatings of circular torsion bars and their application in determining the progressive cracking density in the coating layers. The problem was formulated within the framework of linear elastic fracture mechanics (LEFM). The free-edge stresses near crack tip and the shear stresses in the cross-section of the torsion bar were approached in explicit forms based on the variational principle of complementary strain energy. Criterion for progressive cracking in the coating layer was established in sense of strain energy conservation, and the crack density is thereby estimated. Effects of external torque, aspect ratio, and elastic properties on the density of progressive cracking were examined numerically. The present study shows that, in the sense of inducing a given crack density, compliant coating layer with lower modulus has much higher critical torque than that of a stiffer one with the same geometries and substrate material, i.e., compliant coating layer has greater cracking tolerance. Meanwhile, the study also indicates that thicker surface coating layer is more pliant to cracking than the thinner ones. The present model can be used for analyzing the damage mechanism and cracking tolerance of surface coatings of torsion shafts and for data reduction of torsional fracture test of brittle surface coatings, etc. [Copyright &y& Elsevier]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Solids & Structures is the property of Pergamon Press - An Imprint of Elsevier Science and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1016/j.ijsolstr.2007.11.020
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      – Code: eng
        Text: English
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        PageCount: 14
        StartPage: 2251
    Subjects:
      – SubjectFull: Surface coatings
        Type: general
      – SubjectFull: Surfaces (Technology)
        Type: general
      – SubjectFull: Coating processes
        Type: general
      – SubjectFull: Properties of matter
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      – TitleFull: Free-edge stresses and progressive cracking in surface coatings of circular torsion bars
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            NameFull: Wu, Xiang-Fa
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            NameFull: Dzenis, Yuris A.
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            NameFull: Strabala, Kyle W.
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              M: 04
              Text: Apr2008
              Type: published
              Y: 2008
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            – TitleFull: International Journal of Solids & Structures
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