A GENERATION OF MORE EFFICIENT CNC TOOL PATHS USING SIMULATION MODELLING.

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Title: A GENERATION OF MORE EFFICIENT CNC TOOL PATHS USING SIMULATION MODELLING.
Authors: Dotcheva, M.1 mdotcheva-pdr@uwic.ac.uk, Millward, H.1 HMillward-PDR@uwic.ac.uk
Source: International Journal of Simulation Modelling (IJSIMM). Sep2008, Vol. 7 Issue 3, p135-145. 11p. 4 Diagrams, 2 Charts, 2 Graphs.
Subjects: Mathematical optimization, Machine tool path, Milling-machines, Metal-cutting tools, Simulation methods & models
Abstract: This paper presents two-phase optimisation strategy for efficient planning of finishing end-milling operations when machining pocket-type features. The optimisation mechanism controls dimensional tolerances through knowledge of cutting forces and the associated cutting tool deflections. The developed model of the end milling process describes the main parameters, such as chip thickness, engagement angles, cutting forces, cutting tool deviation, and simulates the relationship between them during the cutting operation. The created strategy is feed-forward and it is focused on cutting process geometry identification and specifics of machining pocket type features. The model-based simulation covers the general case of end-milling when the chip thickness is variable along the tool path. The developed off-line optimisation methodology creates more efficient milling process with variable feed rate, compared to the same tool path cut with constant feed rate derived from the worst-case condition. Up- and down-milling were modelled and optimised, and the predicted data was evaluated experimentally. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Simulation Modelling (IJSIMM) is the property of DAAAM International and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: A GENERATION OF MORE EFFICIENT CNC TOOL PATHS USING SIMULATION MODELLING.
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  Data: <searchLink fieldCode="AR" term="%22Dotcheva%2C+M%2E%22">Dotcheva, M.</searchLink><relatesTo>1</relatesTo><i> mdotcheva-pdr@uwic.ac.uk</i><br /><searchLink fieldCode="AR" term="%22Millward%2C+H%2E%22">Millward, H.</searchLink><relatesTo>1</relatesTo><i> HMillward-PDR@uwic.ac.uk</i>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Simulation+Modelling+%28IJSIMM%29%22">International Journal of Simulation Modelling (IJSIMM)</searchLink>. Sep2008, Vol. 7 Issue 3, p135-145. 11p. 4 Diagrams, 2 Charts, 2 Graphs.
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  Data: <searchLink fieldCode="DE" term="%22Mathematical+optimization%22">Mathematical optimization</searchLink><br /><searchLink fieldCode="DE" term="%22Machine+tool+path%22">Machine tool path</searchLink><br /><searchLink fieldCode="DE" term="%22Milling-machines%22">Milling-machines</searchLink><br /><searchLink fieldCode="DE" term="%22Metal-cutting+tools%22">Metal-cutting tools</searchLink><br /><searchLink fieldCode="DE" term="%22Simulation+methods+%26+models%22">Simulation methods & models</searchLink>
– Name: Abstract
  Label: Abstract
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  Data: This paper presents two-phase optimisation strategy for efficient planning of finishing end-milling operations when machining pocket-type features. The optimisation mechanism controls dimensional tolerances through knowledge of cutting forces and the associated cutting tool deflections. The developed model of the end milling process describes the main parameters, such as chip thickness, engagement angles, cutting forces, cutting tool deviation, and simulates the relationship between them during the cutting operation. The created strategy is feed-forward and it is focused on cutting process geometry identification and specifics of machining pocket type features. The model-based simulation covers the general case of end-milling when the chip thickness is variable along the tool path. The developed off-line optimisation methodology creates more efficient milling process with variable feed rate, compared to the same tool path cut with constant feed rate derived from the worst-case condition. Up- and down-milling were modelled and optimised, and the predicted data was evaluated experimentally. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Simulation Modelling (IJSIMM) is the property of DAAAM International and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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      – Type: doi
        Value: 10.2507/IJSIMM07(3)3.108
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 11
        StartPage: 135
    Subjects:
      – SubjectFull: Mathematical optimization
        Type: general
      – SubjectFull: Machine tool path
        Type: general
      – SubjectFull: Milling-machines
        Type: general
      – SubjectFull: Metal-cutting tools
        Type: general
      – SubjectFull: Simulation methods & models
        Type: general
    Titles:
      – TitleFull: A GENERATION OF MORE EFFICIENT CNC TOOL PATHS USING SIMULATION MODELLING.
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            NameFull: Dotcheva, M.
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            NameFull: Millward, H.
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            – D: 01
              M: 09
              Text: Sep2008
              Type: published
              Y: 2008
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            – TitleFull: International Journal of Simulation Modelling (IJSIMM)
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