Simulation optimisation of pull control policies for serial manufacturing lines and assembly manufacturing systems using genetic algorithms.

Saved in:
Bibliographic Details
Title: Simulation optimisation of pull control policies for serial manufacturing lines and assembly manufacturing systems using genetic algorithms.
Authors: Koulouriotis, D.E.1 (AUTHOR) jimk@pme.duth.gr, Xanthopoulos, A.S.1 (AUTHOR), Tourassis, V.D.1 (AUTHOR)
Source: International Journal of Production Research. May2010, Vol. 48 Issue 10, p2887-2912. 26p. 8 Diagrams, 10 Charts, 4 Graphs.
Subjects: Assembly line methods, Advanced planning & optimization, Manufacturing process automation, Genetic algorithms, Decision support systems, Time series analysis, Statistical process control
Abstract: Several efficient pull production control policies for serial lines implementing the lean/JIT manufacturing philosophy can be found in the production management literature. A recent development that is less well-studied than the serial line case is the application of pull-type policies to assembly systems where manufacturing operations take place both sequentially and in parallel. Systems of this type contain assembly stations where two or more parts from lower hierarchical manufacturing stations merge in order to produce a single part of the subsequent stage. In this paper we extend the application of the Base Stock, Kanban, CONWIP, CONWIP/Kanban Hybrid and Extended Kanban production control policies to assembly systems that produce final products of a single type. Discrete-event simulation is utilised in order to evaluate the performance of serial lines and assembly systems. It is essential to determine the best control parameters for each policy when operating in the same environment. The approach that we propose and probe for the problem of control parameter selection is that of a genetic algorithm with resampling, a technique used for the optimisation of stochastic objective functions. Finally, we report our findings from numerical experiments conducted for two serial line simulation scenarios and two assembly system simulation scenarios. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
Database: Engineering Source
Full text is not displayed to guests.
FullText Links:
  – Type: pdflink
Text:
  Availability: 1
Header DbId: egs
DbLabel: Engineering Source
An: 49143964
AccessLevel: 6
PubType: Academic Journal
PubTypeId: academicJournal
PreciseRelevancyScore: 0
IllustrationInfo
Items – Name: Title
  Label: Title
  Group: Ti
  Data: Simulation optimisation of pull control policies for serial manufacturing lines and assembly manufacturing systems using genetic algorithms.
– Name: Author
  Label: Authors
  Group: Au
  Data: <searchLink fieldCode="AR" term="%22Koulouriotis%2C+D%2EE%2E%22">Koulouriotis, D.E.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> jimk@pme.duth.gr</i><br /><searchLink fieldCode="AR" term="%22Xanthopoulos%2C+A%2ES%2E%22">Xanthopoulos, A.S.</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tourassis%2C+V%2ED%2E%22">Tourassis, V.D.</searchLink><relatesTo>1</relatesTo> (AUTHOR)
– Name: TitleSource
  Label: Source
  Group: Src
  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Production+Research%22">International Journal of Production Research</searchLink>. May2010, Vol. 48 Issue 10, p2887-2912. 26p. 8 Diagrams, 10 Charts, 4 Graphs.
– Name: Subject
  Label: Subjects
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22Assembly+line+methods%22">Assembly line methods</searchLink><br /><searchLink fieldCode="DE" term="%22Advanced+planning+%26+optimization%22">Advanced planning & optimization</searchLink><br /><searchLink fieldCode="DE" term="%22Manufacturing+process+automation%22">Manufacturing process automation</searchLink><br /><searchLink fieldCode="DE" term="%22Genetic+algorithms%22">Genetic algorithms</searchLink><br /><searchLink fieldCode="DE" term="%22Decision+support+systems%22">Decision support systems</searchLink><br /><searchLink fieldCode="DE" term="%22Time+series+analysis%22">Time series analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Statistical+process+control%22">Statistical process control</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Several efficient pull production control policies for serial lines implementing the lean/JIT manufacturing philosophy can be found in the production management literature. A recent development that is less well-studied than the serial line case is the application of pull-type policies to assembly systems where manufacturing operations take place both sequentially and in parallel. Systems of this type contain assembly stations where two or more parts from lower hierarchical manufacturing stations merge in order to produce a single part of the subsequent stage. In this paper we extend the application of the Base Stock, Kanban, CONWIP, CONWIP/Kanban Hybrid and Extended Kanban production control policies to assembly systems that produce final products of a single type. Discrete-event simulation is utilised in order to evaluate the performance of serial lines and assembly systems. It is essential to determine the best control parameters for each policy when operating in the same environment. The approach that we propose and probe for the problem of control parameter selection is that of a genetic algorithm with resampling, a technique used for the optimisation of stochastic objective functions. Finally, we report our findings from numerical experiments conducted for two serial line simulation scenarios and two assembly system simulation scenarios. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of International Journal of Production Research is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
PLink https://search.ebscohost.com/login.aspx?direct=true&site=eds-live&db=egs&AN=49143964
RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1080/00207540802603759
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 26
        StartPage: 2887
    Subjects:
      – SubjectFull: Assembly line methods
        Type: general
      – SubjectFull: Advanced planning & optimization
        Type: general
      – SubjectFull: Manufacturing process automation
        Type: general
      – SubjectFull: Genetic algorithms
        Type: general
      – SubjectFull: Decision support systems
        Type: general
      – SubjectFull: Time series analysis
        Type: general
      – SubjectFull: Statistical process control
        Type: general
    Titles:
      – TitleFull: Simulation optimisation of pull control policies for serial manufacturing lines and assembly manufacturing systems using genetic algorithms.
        Type: main
  BibRelationships:
    HasContributorRelationships:
      – PersonEntity:
          Name:
            NameFull: Koulouriotis, D.E.
      – PersonEntity:
          Name:
            NameFull: Xanthopoulos, A.S.
      – PersonEntity:
          Name:
            NameFull: Tourassis, V.D.
    IsPartOfRelationships:
      – BibEntity:
          Dates:
            – D: 15
              M: 05
              Text: May2010
              Type: published
              Y: 2010
          Identifiers:
            – Type: issn-print
              Value: 00207543
          Numbering:
            – Type: volume
              Value: 48
            – Type: issue
              Value: 10
          Titles:
            – TitleFull: International Journal of Production Research
              Type: main
ResultId 1