Use of NC kernel data for surface roughness monitoring in milling operations.

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Title: Use of NC kernel data for surface roughness monitoring in milling operations.
Authors: Brecher, Christian1 c.brecher@wzl.rwth-aachen.de, Quintana, Guillem2 gquintana@ascamm.com, Rudolf, Thomas1 t.rudolf@wzl.rwth-aachen.de, Ciurana, Joaquim3 quim.ciurana@udg.edu
Source: International Journal of Advanced Manufacturing Technology. Apr2011, Vol. 53 Issue 9-12, p953-962. 10p. 1 Color Photograph, 5 Diagrams, 1 Chart, 4 Graphs.
Subjects: Programming of numerically controlled machine tools, Surface roughness, Kernel functions, Data analysis, Milling (Metalwork), Operations research, Information processing, Human-machine systems
Abstract: This work focuses on developing an application based on the information contained in the numerical control (NC) kernel for surface roughness monitoring of the part in process. A human-machine interface (HMI) was developed in order to facilitate the interaction between the operator and the NC kernel with a graphical user interface working in the computer numerically controlled (CNC) screen. Experimentation was carried out in order to obtain the data to be modeled with artificial neural networks for surface roughness average parameter (Ra) predictions. Finally, a compact solution was implemented through global user data (GUD). Data from the HMI and from the kernel are collected in the GUD and analyzed with the artificial neural network. The application provides the surface roughness average parameter of the part in process and gives optimized parameters to the operator. Verification tests were carried out, showing accurate results. The use of the application developed in this research ensures the surface roughness Ra requirement, improves cutting parameters, reduces manual finishing operations and unacceptable parts at the end of the manufacturing process, and provides a solution implemented in the machine tool CNC screen without the need of any other external sensors. [ABSTRACT FROM AUTHOR]
Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Use of NC kernel data for surface roughness monitoring in milling operations.
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  Data: <searchLink fieldCode="AR" term="%22Brecher%2C+Christian%22">Brecher, Christian</searchLink><relatesTo>1</relatesTo><i> c.brecher@wzl.rwth-aachen.de</i><br /><searchLink fieldCode="AR" term="%22Quintana%2C+Guillem%22">Quintana, Guillem</searchLink><relatesTo>2</relatesTo><i> gquintana@ascamm.com</i><br /><searchLink fieldCode="AR" term="%22Rudolf%2C+Thomas%22">Rudolf, Thomas</searchLink><relatesTo>1</relatesTo><i> t.rudolf@wzl.rwth-aachen.de</i><br /><searchLink fieldCode="AR" term="%22Ciurana%2C+Joaquim%22">Ciurana, Joaquim</searchLink><relatesTo>3</relatesTo><i> quim.ciurana@udg.edu</i>
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  Data: <searchLink fieldCode="JN" term="%22International+Journal+of+Advanced+Manufacturing+Technology%22">International Journal of Advanced Manufacturing Technology</searchLink>. Apr2011, Vol. 53 Issue 9-12, p953-962. 10p. 1 Color Photograph, 5 Diagrams, 1 Chart, 4 Graphs.
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  Data: <searchLink fieldCode="DE" term="%22Programming+of+numerically+controlled+machine+tools%22">Programming of numerically controlled machine tools</searchLink><br /><searchLink fieldCode="DE" term="%22Surface+roughness%22">Surface roughness</searchLink><br /><searchLink fieldCode="DE" term="%22Kernel+functions%22">Kernel functions</searchLink><br /><searchLink fieldCode="DE" term="%22Data+analysis%22">Data analysis</searchLink><br /><searchLink fieldCode="DE" term="%22Milling+%28Metalwork%29%22">Milling (Metalwork)</searchLink><br /><searchLink fieldCode="DE" term="%22Operations+research%22">Operations research</searchLink><br /><searchLink fieldCode="DE" term="%22Information+processing%22">Information processing</searchLink><br /><searchLink fieldCode="DE" term="%22Human-machine+systems%22">Human-machine systems</searchLink>
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  Data: This work focuses on developing an application based on the information contained in the numerical control (NC) kernel for surface roughness monitoring of the part in process. A human-machine interface (HMI) was developed in order to facilitate the interaction between the operator and the NC kernel with a graphical user interface working in the computer numerically controlled (CNC) screen. Experimentation was carried out in order to obtain the data to be modeled with artificial neural networks for surface roughness average parameter (Ra) predictions. Finally, a compact solution was implemented through global user data (GUD). Data from the HMI and from the kernel are collected in the GUD and analyzed with the artificial neural network. The application provides the surface roughness average parameter of the part in process and gives optimized parameters to the operator. Verification tests were carried out, showing accurate results. The use of the application developed in this research ensures the surface roughness Ra requirement, improves cutting parameters, reduces manual finishing operations and unacceptable parts at the end of the manufacturing process, and provides a solution implemented in the machine tool CNC screen without the need of any other external sensors. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
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  Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1007/s00170-010-2904-z
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        Text: English
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      – SubjectFull: Programming of numerically controlled machine tools
        Type: general
      – SubjectFull: Surface roughness
        Type: general
      – SubjectFull: Kernel functions
        Type: general
      – SubjectFull: Data analysis
        Type: general
      – SubjectFull: Milling (Metalwork)
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      – SubjectFull: Operations research
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      – SubjectFull: Information processing
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      – SubjectFull: Human-machine systems
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      – TitleFull: Use of NC kernel data for surface roughness monitoring in milling operations.
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            NameFull: Brecher, Christian
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            NameFull: Quintana, Guillem
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              M: 04
              Text: Apr2011
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              Y: 2011
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