Double-LayerCoating Films Prepared from Water-BorneLatexes of Acrylate–Vinylidene Chloride Copolymers: InvestigatingTheir Heavy-DutyAnticorrosive Properties.

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Title: Double-LayerCoating Films Prepared from Water-BorneLatexes of Acrylate–Vinylidene Chloride Copolymers: InvestigatingTheir Heavy-DutyAnticorrosive Properties.
Authors: Fu, Ce1, Zhang, Tong-Xian1, Cheng, Fa1, Cui, Wen-Zhu1, Chen, Yu1
Source: Industrial & Engineering Chemistry Research. Mar2014, Vol. 53 Issue 12, p4534-4543. 10p.
Subjects: Thin films, Coating processes, Acrylates, Aqueous solutions, Zeta potential, Dichloroethylene, Copolymers, Corrosion inhibitors
Abstract: Aqueous latexes ofcopolymers of vinylidene chloride (VDC) withan acrylate, namely, methyl acrylate (MA), ethyl acrylate (EA), butylacrylate (BA), or 2-ethylhexyl acrylate (EHA), were employed to forma double-layer coating film for the heavy-duty anticorrosion of metal.Measurements of the water-vapor transmission rate and oxygen-gas transmissionrate and electrochemical impedance spectroscopy (EIS) demonstratedthat the barrier properties of MA–VDC and EA–VDC filmswere better than those of BA–VDC and EHA–VDC films.Among the MA–VDC and EA–VDC coatings, EA–VDC85showed better comprehensive properties and, thus, was selected asthe top layer of the designed double-layer coating film. Adhesiontests demonstrated that the BA–VDC and EA–VDC coatingshad better adhesion to tinplates than the MA–VDC and EA–VDCcoatings and, thus, were suitable for use as the bottom layer of thedesigned double-layer coating film. The characterizations of the double-layercoating films by adhesion tests and EIS showed that BA–VDC75was the optimal bottom layer. Under harsh salt-spray corrosion conditions,the optimal double-layer coating film (ca. 50-μm thickness)with EA–VDC85 as the top layer and BA–VDC75 as the bottomlayer could protect tinplate well for at least 800 h, and the adhesionof the coating film to the tinplate was still excellent even after1000 h of corrosion. Scanning electron microscopy, differential scanningcalorimetry, and Fourier-transform infrared spectroscopy were usedto evaluate the corroded double-layer coating films. [ABSTRACT FROM AUTHOR]
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  Data: Double-LayerCoating Films Prepared from Water-BorneLatexes of Acrylate–Vinylidene Chloride Copolymers: InvestigatingTheir Heavy-DutyAnticorrosive Properties.
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  Data: <searchLink fieldCode="DE" term="%22Thin+films%22">Thin films</searchLink><br /><searchLink fieldCode="DE" term="%22Coating+processes%22">Coating processes</searchLink><br /><searchLink fieldCode="DE" term="%22Acrylates%22">Acrylates</searchLink><br /><searchLink fieldCode="DE" term="%22Aqueous+solutions%22">Aqueous solutions</searchLink><br /><searchLink fieldCode="DE" term="%22Zeta+potential%22">Zeta potential</searchLink><br /><searchLink fieldCode="DE" term="%22Dichloroethylene%22">Dichloroethylene</searchLink><br /><searchLink fieldCode="DE" term="%22Copolymers%22">Copolymers</searchLink><br /><searchLink fieldCode="DE" term="%22Corrosion+inhibitors%22">Corrosion inhibitors</searchLink>
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  Data: Aqueous latexes ofcopolymers of vinylidene chloride (VDC) withan acrylate, namely, methyl acrylate (MA), ethyl acrylate (EA), butylacrylate (BA), or 2-ethylhexyl acrylate (EHA), were employed to forma double-layer coating film for the heavy-duty anticorrosion of metal.Measurements of the water-vapor transmission rate and oxygen-gas transmissionrate and electrochemical impedance spectroscopy (EIS) demonstratedthat the barrier properties of MA–VDC and EA–VDC filmswere better than those of BA–VDC and EHA–VDC films.Among the MA–VDC and EA–VDC coatings, EA–VDC85showed better comprehensive properties and, thus, was selected asthe top layer of the designed double-layer coating film. Adhesiontests demonstrated that the BA–VDC and EA–VDC coatingshad better adhesion to tinplates than the MA–VDC and EA–VDCcoatings and, thus, were suitable for use as the bottom layer of thedesigned double-layer coating film. The characterizations of the double-layercoating films by adhesion tests and EIS showed that BA–VDC75was the optimal bottom layer. Under harsh salt-spray corrosion conditions,the optimal double-layer coating film (ca. 50-μm thickness)with EA–VDC85 as the top layer and BA–VDC75 as the bottomlayer could protect tinplate well for at least 800 h, and the adhesionof the coating film to the tinplate was still excellent even after1000 h of corrosion. Scanning electron microscopy, differential scanningcalorimetry, and Fourier-transform infrared spectroscopy were usedto evaluate the corroded double-layer coating films. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Industrial & Engineering Chemistry Research is the property of American Chemical Society and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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      – Type: doi
        Value: 10.1021/ie403396e
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      – Code: eng
        Text: English
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      Pagination:
        PageCount: 10
        StartPage: 4534
    Subjects:
      – SubjectFull: Thin films
        Type: general
      – SubjectFull: Coating processes
        Type: general
      – SubjectFull: Acrylates
        Type: general
      – SubjectFull: Aqueous solutions
        Type: general
      – SubjectFull: Zeta potential
        Type: general
      – SubjectFull: Dichloroethylene
        Type: general
      – SubjectFull: Copolymers
        Type: general
      – SubjectFull: Corrosion inhibitors
        Type: general
    Titles:
      – TitleFull: Double-LayerCoating Films Prepared from Water-BorneLatexes of Acrylate–Vinylidene Chloride Copolymers: InvestigatingTheir Heavy-DutyAnticorrosive Properties.
        Type: main
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            NameFull: Fu, Ce
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            NameFull: Zhang, Tong-Xian
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            NameFull: Cheng, Fa
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            NameFull: Cui, Wen-Zhu
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            NameFull: Chen, Yu
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            – D: 26
              M: 03
              Text: Mar2014
              Type: published
              Y: 2014
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              Value: 53
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              Value: 12
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