A simulation analysis of the impact of production lot size and its interaction with operator competence on manufacturing system performance.

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Title: A simulation analysis of the impact of production lot size and its interaction with operator competence on manufacturing system performance.
Authors: Mak, Long Che1 10902052r@connect.polyu.hk, Wong, Wai Keung1 calvin.wong@polyu.edu.hk, Leung, Yung Sun1 sunny.leung@polyu.edu.hk
Source: Simulation Modelling Practice & Theory. Dec2014, Vol. 49, p203-214. 12p.
Subjects: Economic lot size, Production planning, Performance evaluation, Computer simulation, Manufactured products
Abstract: In the process of production planning, planners have to define the production quantity to be loaded to the production line (commonly referred as “lot size”). The decision is mainly based on the primary concerns of avoiding late completion of contracts and minimizing costs. To provide more insights to the decision, this research aims to explore the impact of lot size and its interaction with operator competence on manufacturing system performance using simulation technique. During the simulation process, two inadequacies which hinder the representativeness of the simulation analysis are identified in the existing literature. They concern the inadequacy in simulating realistic operator learning curves and incompetent approach of simulation experimental analysis. A simulation model is proposed to refine these inadequacies before it is applied to explore the mentioned research issue. The simulation results confirm the significant effect of lot size and its interaction effect with operator competence on all performance measures. [ABSTRACT FROM AUTHOR]
Copyright of Simulation Modelling Practice & Theory is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: A simulation analysis of the impact of production lot size and its interaction with operator competence on manufacturing system performance.
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  Data: <searchLink fieldCode="AR" term="%22Mak%2C+Long+Che%22">Mak, Long Che</searchLink><relatesTo>1</relatesTo><i> 10902052r@connect.polyu.hk</i><br /><searchLink fieldCode="AR" term="%22Wong%2C+Wai+Keung%22">Wong, Wai Keung</searchLink><relatesTo>1</relatesTo><i> calvin.wong@polyu.edu.hk</i><br /><searchLink fieldCode="AR" term="%22Leung%2C+Yung+Sun%22">Leung, Yung Sun</searchLink><relatesTo>1</relatesTo><i> sunny.leung@polyu.edu.hk</i>
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  Data: <searchLink fieldCode="JN" term="%22Simulation+Modelling+Practice+%26+Theory%22">Simulation Modelling Practice & Theory</searchLink>. Dec2014, Vol. 49, p203-214. 12p.
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  Data: <searchLink fieldCode="DE" term="%22Economic+lot+size%22">Economic lot size</searchLink><br /><searchLink fieldCode="DE" term="%22Production+planning%22">Production planning</searchLink><br /><searchLink fieldCode="DE" term="%22Performance+evaluation%22">Performance evaluation</searchLink><br /><searchLink fieldCode="DE" term="%22Computer+simulation%22">Computer simulation</searchLink><br /><searchLink fieldCode="DE" term="%22Manufactured+products%22">Manufactured products</searchLink>
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  Label: Abstract
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  Data: In the process of production planning, planners have to define the production quantity to be loaded to the production line (commonly referred as “lot size”). The decision is mainly based on the primary concerns of avoiding late completion of contracts and minimizing costs. To provide more insights to the decision, this research aims to explore the impact of lot size and its interaction with operator competence on manufacturing system performance using simulation technique. During the simulation process, two inadequacies which hinder the representativeness of the simulation analysis are identified in the existing literature. They concern the inadequacy in simulating realistic operator learning curves and incompetent approach of simulation experimental analysis. A simulation model is proposed to refine these inadequacies before it is applied to explore the mentioned research issue. The simulation results confirm the significant effect of lot size and its interaction effect with operator competence on all performance measures. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Simulation Modelling Practice & Theory is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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        Value: 10.1016/j.simpat.2014.09.008
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      – Code: eng
        Text: English
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    Subjects:
      – SubjectFull: Economic lot size
        Type: general
      – SubjectFull: Production planning
        Type: general
      – SubjectFull: Performance evaluation
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      – SubjectFull: Computer simulation
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      – SubjectFull: Manufactured products
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              Text: Dec2014
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