Assessment of a staged and inclined hopper-air injection in enhancing low-NO x combustion and establishing a safe hopper environment for a large-scale arch-fired furnace.

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Title: Assessment of a staged and inclined hopper-air injection in enhancing low-NO x combustion and establishing a safe hopper environment for a large-scale arch-fired furnace.
Authors: Cheng, Shuting1 (AUTHOR), Kuang, Min1 (AUTHOR) kmwust2000@163.com, Zhao, Yiping1 (AUTHOR)
Source: Energy & Environment. Mar2026, Vol. 37 Issue 2, p985-1008. 24p.
Subject Terms: *Combustion, *Combustion efficiency, *Combustion engineering, *Furnaces, *Abatement (Atmospheric chemistry)
Abstract: In response to the high NO x emissions and hopper overheating problem of a 600-MWe arch-fired furnace, a staged arch-firing framework (SAF) with an upper/lower staged hopper-air pattern was proposed to replace the original low-NO x technique. With implementing such a staged hopper-air configuration to enhance air staging and reduce the downward flame penetration, it was required to (i) affirm the SAF's effectiveness related to the mentioned problems and (ii) assess the upper hopper-air (UHA) angle effect for obtaining a reasonable UHA angle. Accordingly, the in-furnace flow, combustion, and NO x generation were respectively investigated under five UHA angles of θ = 0°, 20°, 30°, 35°, and 40°. Meanwhile, real-furnace tests and simulations in the original furnace were conducted to make comparisons with the SAF furnace. As θ increased, the flame penetration progressively deepened. The primary hopper-air function in favoring char combustion and overall combustion performance first strengthened and then weakened, while the production of CO and NO and combustible matter in fly ash first dropped and then ascended. The setup with θ = 35° demonstrated the most favorable low-NO x performance, exhibiting NO x levels of about 600 mg/m3 (O2 = 6%) and combustible matter of about 5% in fly ash. A comparison before and after the SAF application indicates that, despite reducing downward flame penetration, the SAF bolstered primary combustion and increased air utilization to facilitate char combustion in the hopper and the burnout zone. Consequently, a further 33.5% NO x reduction was achieved, along with slight burnout improvement and notably reduced hopper temperatures. [ABSTRACT FROM AUTHOR]
Database: Energy & Power Source
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  Label: Title
  Group: Ti
  Data: Assessment of a staged and inclined hopper-air injection in enhancing low-NO <subscript>x</subscript> combustion and establishing a safe hopper environment for a large-scale arch-fired furnace.
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  Data: <searchLink fieldCode="AR" term="%22Cheng%2C+Shuting%22">Cheng, Shuting</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Kuang%2C+Min%22">Kuang, Min</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> kmwust2000@163.com</i><br /><searchLink fieldCode="AR" term="%22Zhao%2C+Yiping%22">Zhao, Yiping</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Group: Src
  Data: <searchLink fieldCode="JN" term="%22Energy+%26+Environment%22">Energy & Environment</searchLink>. Mar2026, Vol. 37 Issue 2, p985-1008. 24p.
– Name: Subject
  Label: Subject Terms
  Group: Su
  Data: *<searchLink fieldCode="DE" term="%22Combustion%22">Combustion</searchLink><br />*<searchLink fieldCode="DE" term="%22Combustion+efficiency%22">Combustion efficiency</searchLink><br />*<searchLink fieldCode="DE" term="%22Combustion+engineering%22">Combustion engineering</searchLink><br />*<searchLink fieldCode="DE" term="%22Furnaces%22">Furnaces</searchLink><br />*<searchLink fieldCode="DE" term="%22Abatement+%28Atmospheric+chemistry%29%22">Abatement (Atmospheric chemistry)</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: In response to the high NO x emissions and hopper overheating problem of a 600-MWe arch-fired furnace, a staged arch-firing framework (SAF) with an upper/lower staged hopper-air pattern was proposed to replace the original low-NO x technique. With implementing such a staged hopper-air configuration to enhance air staging and reduce the downward flame penetration, it was required to (i) affirm the SAF's effectiveness related to the mentioned problems and (ii) assess the upper hopper-air (UHA) angle effect for obtaining a reasonable UHA angle. Accordingly, the in-furnace flow, combustion, and NO x generation were respectively investigated under five UHA angles of θ = 0°, 20°, 30°, 35°, and 40°. Meanwhile, real-furnace tests and simulations in the original furnace were conducted to make comparisons with the SAF furnace. As θ increased, the flame penetration progressively deepened. The primary hopper-air function in favoring char combustion and overall combustion performance first strengthened and then weakened, while the production of CO and NO and combustible matter in fly ash first dropped and then ascended. The setup with θ = 35° demonstrated the most favorable low-NO x performance, exhibiting NO x levels of about 600 mg/m3 (O2 = 6%) and combustible matter of about 5% in fly ash. A comparison before and after the SAF application indicates that, despite reducing downward flame penetration, the SAF bolstered primary combustion and increased air utilization to facilitate char combustion in the hopper and the burnout zone. Consequently, a further 33.5% NO x reduction was achieved, along with slight burnout improvement and notably reduced hopper temperatures. [ABSTRACT FROM AUTHOR]
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1177/0958305X241253768
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 24
        StartPage: 985
    Subjects:
      – SubjectFull: Combustion
        Type: general
      – SubjectFull: Combustion efficiency
        Type: general
      – SubjectFull: Combustion engineering
        Type: general
      – SubjectFull: Furnaces
        Type: general
      – SubjectFull: Abatement (Atmospheric chemistry)
        Type: general
    Titles:
      – TitleFull: Assessment of a staged and inclined hopper-air injection in enhancing low-NO x combustion and establishing a safe hopper environment for a large-scale arch-fired furnace.
        Type: main
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            NameFull: Cheng, Shuting
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          Name:
            NameFull: Kuang, Min
      – PersonEntity:
          Name:
            NameFull: Zhao, Yiping
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          Dates:
            – D: 01
              M: 03
              Text: Mar2026
              Type: published
              Y: 2026
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              Value: 0958305X
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              Value: 37
            – Type: issue
              Value: 2
          Titles:
            – TitleFull: Energy & Environment
              Type: main
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