Thermal Protection Modular Design for High-Speed Aircraft Engines and Optimization Based on Design of Experiments.

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Title: Thermal Protection Modular Design for High-Speed Aircraft Engines and Optimization Based on Design of Experiments.
Authors: Pan, Guangyan1 (AUTHOR), Zhang, Chunlei1 (AUTHOR), Yu, Xiao1 (AUTHOR) yuxiao606@163.com
Source: Energies (19961073). Apr2026, Vol. 19 Issue 7, p1616. 16p.
Subject Terms: *Modular design, *Experimental design, *Aerodynamic heating, *Temperature control, *Total quality management, *Hypersonic planes, *Airplane motors
Abstract: High-altitude and high-speed aircraft generate substantial aerodynamic heat during flight, creating a harsh thermal environment in the engine compartment that risks overheating and burnout of control components and fuel and lubricating oil accessories. Consequently, the thermal protection system (TPS) design for engine accessories has become one of the key technologies in hypersonic vehicle design. Based on certain TBCC, this paper uses a modular active-passive integrated TPS design and employs the quality management experimental design tool to optimize the design and decouple the method proposed on the modular design boundaries. This paper is the first to combine modular design with design of experiments (DOE) tools and apply them to the TPS of high-altitude and high-speed combined power accessories. The design scheme is optimized by identifying the main influencing factors. The optimized TPS scheme decreases the performance loss by 10% and increases cooling efficiency by 22–26%. The proposed engineering method shortens the development cycle significantly and improves efficiency by 78%. The modular design method for accessory TPS provided in this paper has good engineering applicability and can be widely used in the early stages of thermal protection scheme design, scheme optimization, scheme selection, and overall thermal management of hypersonic combined power systems. [ABSTRACT FROM AUTHOR]
Database: Energy & Power Source
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Header DbId: enr
DbLabel: Energy & Power Source
An: 192959020
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PubType: Academic Journal
PubTypeId: academicJournal
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Thermal Protection Modular Design for High-Speed Aircraft Engines and Optimization Based on Design of Experiments.
– Name: Author
  Label: Authors
  Group: Au
  Data: <searchLink fieldCode="AR" term="%22Pan%2C+Guangyan%22">Pan, Guangyan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Zhang%2C+Chunlei%22">Zhang, Chunlei</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Yu%2C+Xiao%22">Yu, Xiao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> yuxiao606@163.com</i>
– Name: TitleSource
  Label: Source
  Group: Src
  Data: <searchLink fieldCode="JN" term="%22Energies+%2819961073%29%22">Energies (19961073)</searchLink>. Apr2026, Vol. 19 Issue 7, p1616. 16p.
– Name: Subject
  Label: Subject Terms
  Group: Su
  Data: *<searchLink fieldCode="DE" term="%22Modular+design%22">Modular design</searchLink><br />*<searchLink fieldCode="DE" term="%22Experimental+design%22">Experimental design</searchLink><br />*<searchLink fieldCode="DE" term="%22Aerodynamic+heating%22">Aerodynamic heating</searchLink><br />*<searchLink fieldCode="DE" term="%22Temperature+control%22">Temperature control</searchLink><br />*<searchLink fieldCode="DE" term="%22Total+quality+management%22">Total quality management</searchLink><br />*<searchLink fieldCode="DE" term="%22Hypersonic+planes%22">Hypersonic planes</searchLink><br />*<searchLink fieldCode="DE" term="%22Airplane+motors%22">Airplane motors</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: High-altitude and high-speed aircraft generate substantial aerodynamic heat during flight, creating a harsh thermal environment in the engine compartment that risks overheating and burnout of control components and fuel and lubricating oil accessories. Consequently, the thermal protection system (TPS) design for engine accessories has become one of the key technologies in hypersonic vehicle design. Based on certain TBCC, this paper uses a modular active-passive integrated TPS design and employs the quality management experimental design tool to optimize the design and decouple the method proposed on the modular design boundaries. This paper is the first to combine modular design with design of experiments (DOE) tools and apply them to the TPS of high-altitude and high-speed combined power accessories. The design scheme is optimized by identifying the main influencing factors. The optimized TPS scheme decreases the performance loss by 10% and increases cooling efficiency by 22–26%. The proposed engineering method shortens the development cycle significantly and improves efficiency by 78%. The modular design method for accessory TPS provided in this paper has good engineering applicability and can be widely used in the early stages of thermal protection scheme design, scheme optimization, scheme selection, and overall thermal management of hypersonic combined power systems. [ABSTRACT FROM AUTHOR]
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.3390/en19071616
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 16
        StartPage: 1616
    Subjects:
      – SubjectFull: Modular design
        Type: general
      – SubjectFull: Experimental design
        Type: general
      – SubjectFull: Aerodynamic heating
        Type: general
      – SubjectFull: Temperature control
        Type: general
      – SubjectFull: Total quality management
        Type: general
      – SubjectFull: Hypersonic planes
        Type: general
      – SubjectFull: Airplane motors
        Type: general
    Titles:
      – TitleFull: Thermal Protection Modular Design for High-Speed Aircraft Engines and Optimization Based on Design of Experiments.
        Type: main
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      – PersonEntity:
          Name:
            NameFull: Pan, Guangyan
      – PersonEntity:
          Name:
            NameFull: Zhang, Chunlei
      – PersonEntity:
          Name:
            NameFull: Yu, Xiao
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      – BibEntity:
          Dates:
            – D: 01
              M: 04
              Text: Apr2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 19961073
          Numbering:
            – Type: volume
              Value: 19
            – Type: issue
              Value: 7
          Titles:
            – TitleFull: Energies (19961073)
              Type: main
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