Experimental Energy–Exergy–Economic–Environmental Assessment of a Curvature–Vortex-Intensified Serpentine Solar Air Heater for Low-Carbon Thermal Applications.

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Title: Experimental Energy–Exergy–Economic–Environmental Assessment of a Curvature–Vortex-Intensified Serpentine Solar Air Heater for Low-Carbon Thermal Applications.
Authors: Thakur, Deep Singh1 (AUTHOR) deepst018@gmail.com, Kumar, Rajeev2 (AUTHOR), Shankar, Ravi1 (AUTHOR)
Source: Energies (19961073). Apr2026, Vol. 19 Issue 7, p1719. 31p.
Subject Terms: *Solar air heaters, *Vortex generators, *Carbon dioxide mitigation, *Exergy, *Cost benefit analysis, *Pressure drop (Fluid dynamics), *Heat transfer, *Thermal efficiency
Abstract: Enhancing convective heat transfer in solar air heaters (SAHs) without disproportionate hydraulic penalty remains critical for decentralized low-carbon heating. This study experimentally investigates a serpentine-channel SAH equipped with distributed three-dimensional vortex generators under outdoor winter conditions. The configuration combines curvature-induced secondary motion with distributed vortex generation to intensify absorber–air heat transfer. Experiments were conducted over a mass flow range of 0.012–0.061 kg s−1, corresponding to a Reynolds number range of 2.1 × 103–1.07 × 104, using a smooth duct as the reference configuration. The enhanced configuration achieved peak thermal efficiencies of 81.6–85.4%, compared with 65.8–67.7% for the smooth collector, while daily averaged efficiency increased from 56–59% to 71–75%. Although pressure drop increased, thermo-hydraulic performance remained superior across the investigated Reynolds number range. Exergy efficiency was consistently higher for the enhanced system and remained within optical limit constraints. Environmental assessment based on grid emission factor displacement indicates approximately 33% greater annual CO2 mitigation potential, corresponding to about 6.6 tonnes over a 20-year service life. The levelized cost of heating was estimated at 3.1–4.4 ₹ kWh−1. These results indicate that compound curvature–vortex transport intensification can improve thermal efficiency and increase carbon mitigation potential under realistic operating conditions. [ABSTRACT FROM AUTHOR]
Database: Energy & Power Source
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DbLabel: Energy & Power Source
An: 192959123
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Experimental Energy–Exergy–Economic–Environmental Assessment of a Curvature–Vortex-Intensified Serpentine Solar Air Heater for Low-Carbon Thermal Applications.
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  Data: <searchLink fieldCode="AR" term="%22Thakur%2C+Deep+Singh%22">Thakur, Deep Singh</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> deepst018@gmail.com</i><br /><searchLink fieldCode="AR" term="%22Kumar%2C+Rajeev%22">Kumar, Rajeev</searchLink><relatesTo>2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Shankar%2C+Ravi%22">Shankar, Ravi</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Energies+%2819961073%29%22">Energies (19961073)</searchLink>. Apr2026, Vol. 19 Issue 7, p1719. 31p.
– Name: Subject
  Label: Subject Terms
  Group: Su
  Data: *<searchLink fieldCode="DE" term="%22Solar+air+heaters%22">Solar air heaters</searchLink><br />*<searchLink fieldCode="DE" term="%22Vortex+generators%22">Vortex generators</searchLink><br />*<searchLink fieldCode="DE" term="%22Carbon+dioxide+mitigation%22">Carbon dioxide mitigation</searchLink><br />*<searchLink fieldCode="DE" term="%22Exergy%22">Exergy</searchLink><br />*<searchLink fieldCode="DE" term="%22Cost+benefit+analysis%22">Cost benefit analysis</searchLink><br />*<searchLink fieldCode="DE" term="%22Pressure+drop+%28Fluid+dynamics%29%22">Pressure drop (Fluid dynamics)</searchLink><br />*<searchLink fieldCode="DE" term="%22Heat+transfer%22">Heat transfer</searchLink><br />*<searchLink fieldCode="DE" term="%22Thermal+efficiency%22">Thermal efficiency</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Enhancing convective heat transfer in solar air heaters (SAHs) without disproportionate hydraulic penalty remains critical for decentralized low-carbon heating. This study experimentally investigates a serpentine-channel SAH equipped with distributed three-dimensional vortex generators under outdoor winter conditions. The configuration combines curvature-induced secondary motion with distributed vortex generation to intensify absorber–air heat transfer. Experiments were conducted over a mass flow range of 0.012–0.061 kg s−1, corresponding to a Reynolds number range of 2.1 × 103–1.07 × 104, using a smooth duct as the reference configuration. The enhanced configuration achieved peak thermal efficiencies of 81.6–85.4%, compared with 65.8–67.7% for the smooth collector, while daily averaged efficiency increased from 56–59% to 71–75%. Although pressure drop increased, thermo-hydraulic performance remained superior across the investigated Reynolds number range. Exergy efficiency was consistently higher for the enhanced system and remained within optical limit constraints. Environmental assessment based on grid emission factor displacement indicates approximately 33% greater annual CO2 mitigation potential, corresponding to about 6.6 tonnes over a 20-year service life. The levelized cost of heating was estimated at 3.1–4.4 ₹ kWh−1. These results indicate that compound curvature–vortex transport intensification can improve thermal efficiency and increase carbon mitigation potential under realistic operating conditions. [ABSTRACT FROM AUTHOR]
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.3390/en19071719
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 31
        StartPage: 1719
    Subjects:
      – SubjectFull: Solar air heaters
        Type: general
      – SubjectFull: Vortex generators
        Type: general
      – SubjectFull: Carbon dioxide mitigation
        Type: general
      – SubjectFull: Exergy
        Type: general
      – SubjectFull: Cost benefit analysis
        Type: general
      – SubjectFull: Pressure drop (Fluid dynamics)
        Type: general
      – SubjectFull: Heat transfer
        Type: general
      – SubjectFull: Thermal efficiency
        Type: general
    Titles:
      – TitleFull: Experimental Energy–Exergy–Economic–Environmental Assessment of a Curvature–Vortex-Intensified Serpentine Solar Air Heater for Low-Carbon Thermal Applications.
        Type: main
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      – PersonEntity:
          Name:
            NameFull: Thakur, Deep Singh
      – PersonEntity:
          Name:
            NameFull: Kumar, Rajeev
      – PersonEntity:
          Name:
            NameFull: Shankar, Ravi
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          Dates:
            – D: 01
              M: 04
              Text: Apr2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 19961073
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            – Type: volume
              Value: 19
            – Type: issue
              Value: 7
          Titles:
            – TitleFull: Energies (19961073)
              Type: main
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