Effect of Rheological Properties of Product on Fouling in Falling Film Evaporators.

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Title: Effect of Rheological Properties of Product on Fouling in Falling Film Evaporators.
Authors: Hashemizadeh, Iman1 (AUTHOR) iman.hashemizadeh@fonterra.com, Zare, Davoud1 (AUTHOR), Brown, Colin1 (AUTHOR)
Source: Heat Transfer Engineering. 2026, Vol. 47 Issue 11/12, p1049-1054. 6p.
Subject Terms: *Fouling, *Non-Newtonian fluids, *Food industry, *Heat transfer, *Viscosity, *Rheology, *Evaporators
Abstract: Preventing excessive fouling of falling film evaporators is achieved by controlling the product mass flow rates per unit circumference of evaporator tubes to avoid film break-up. This is referred to as the minimum wetting rate. Prior research has calculated the minimum wetting rate as the balance between the fluid pressures acting downwards and the opposing combined upward forces. The balance of forces is strongly influenced by the viscosity of liquid. Models proposed in literature have tended to utilize constant Newtonian viscosity, however this is not applicable for many foods including concentrated milk where the fluid behavior is non-Newtonian at higher solid contents. To address this challenge, our study extended the previous work to apply for non-Newtonian fluids. The predictions from these calculations were experimentally evaluated using a pilot scale evaporator apparatus where heat transfer data was used to infer the evidence of evaporator fouling. No excessive evaporator fouling was observed over 7.5 h of operation suggesting that the evaporator tube was completely covered when the wetting rate exceeded the calculated minimum threshold from our model. [ABSTRACT FROM AUTHOR]
Database: Energy & Power Source
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Header DbId: enr
DbLabel: Energy & Power Source
An: 193623334
AccessLevel: 6
PubType: Academic Journal
PubTypeId: academicJournal
PreciseRelevancyScore: 0
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  Data: Effect of Rheological Properties of Product on Fouling in Falling Film Evaporators.
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  Data: <searchLink fieldCode="AR" term="%22Hashemizadeh%2C+Iman%22">Hashemizadeh, Iman</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> iman.hashemizadeh@fonterra.com</i><br /><searchLink fieldCode="AR" term="%22Zare%2C+Davoud%22">Zare, Davoud</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Brown%2C+Colin%22">Brown, Colin</searchLink><relatesTo>1</relatesTo> (AUTHOR)
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  Data: <searchLink fieldCode="JN" term="%22Heat+Transfer+Engineering%22">Heat Transfer Engineering</searchLink>. 2026, Vol. 47 Issue 11/12, p1049-1054. 6p.
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  Data: *<searchLink fieldCode="DE" term="%22Fouling%22">Fouling</searchLink><br />*<searchLink fieldCode="DE" term="%22Non-Newtonian+fluids%22">Non-Newtonian fluids</searchLink><br />*<searchLink fieldCode="DE" term="%22Food+industry%22">Food industry</searchLink><br />*<searchLink fieldCode="DE" term="%22Heat+transfer%22">Heat transfer</searchLink><br />*<searchLink fieldCode="DE" term="%22Viscosity%22">Viscosity</searchLink><br />*<searchLink fieldCode="DE" term="%22Rheology%22">Rheology</searchLink><br />*<searchLink fieldCode="DE" term="%22Evaporators%22">Evaporators</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: Preventing excessive fouling of falling film evaporators is achieved by controlling the product mass flow rates per unit circumference of evaporator tubes to avoid film break-up. This is referred to as the minimum wetting rate. Prior research has calculated the minimum wetting rate as the balance between the fluid pressures acting downwards and the opposing combined upward forces. The balance of forces is strongly influenced by the viscosity of liquid. Models proposed in literature have tended to utilize constant Newtonian viscosity, however this is not applicable for many foods including concentrated milk where the fluid behavior is non-Newtonian at higher solid contents. To address this challenge, our study extended the previous work to apply for non-Newtonian fluids. The predictions from these calculations were experimentally evaluated using a pilot scale evaporator apparatus where heat transfer data was used to infer the evidence of evaporator fouling. No excessive evaporator fouling was observed over 7.5 h of operation suggesting that the evaporator tube was completely covered when the wetting rate exceeded the calculated minimum threshold from our model. [ABSTRACT FROM AUTHOR]
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1080/01457632.2025.2502225
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 6
        StartPage: 1049
    Subjects:
      – SubjectFull: Fouling
        Type: general
      – SubjectFull: Non-Newtonian fluids
        Type: general
      – SubjectFull: Food industry
        Type: general
      – SubjectFull: Heat transfer
        Type: general
      – SubjectFull: Viscosity
        Type: general
      – SubjectFull: Rheology
        Type: general
      – SubjectFull: Evaporators
        Type: general
    Titles:
      – TitleFull: Effect of Rheological Properties of Product on Fouling in Falling Film Evaporators.
        Type: main
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          Name:
            NameFull: Hashemizadeh, Iman
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            NameFull: Zare, Davoud
      – PersonEntity:
          Name:
            NameFull: Brown, Colin
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          Dates:
            – D: 01
              M: 06
              Text: 2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 01457632
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            – Type: volume
              Value: 47
            – Type: issue
              Value: 11/12
          Titles:
            – TitleFull: Heat Transfer Engineering
              Type: main
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