Facile Preparation of iPP Fibrous Membranes from In Situ Microfibrillar Composites for Oil/Water Separation.

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Title: Facile Preparation of iPP Fibrous Membranes from In Situ Microfibrillar Composites for Oil/Water Separation.
Authors: Gao, Chengtao1 (AUTHOR), Zhang, Li1,2 (AUTHOR), Liu, Xianrong2,3 (AUTHOR), He, Chen1,3 (AUTHOR), Luo, Shanshan1,2 (AUTHOR), Tian, Qin3 (AUTHOR)
Source: Polymers (20734360). Aug2025, Vol. 17 Issue 15, p2114. 14p.
Subjects: Oil separators, Adsorption capacity, Fibrous composites, Water repellents, Porosity, Biological membranes
Abstract: Superhydrophobic and superoleophilic nanofibrous or microfibrous membranes are regarded as ideal oil/water separation materials owing to their controllable porosity, superior separation efficiency, and ease of operation. However, developing efficient, scalable, and environmentally friendly strategies for fabricating such membranes remains a significant challenge. In this study, isotactic polypropylene (iPP) fibrous membranes with morphologies ranging from ellipsoidal stacking to microfiber stacking were successfully fabricated via a multistage stretching extrusion and leaching process using in situ microfibrillar composites (MFCs). The results establish a significant relationship between microfiber morphology and membrane oil adsorption performance. Compared with membranes formed from high-aspect-ratio microfibers, those comprising short microfibers feature larger pores and a more open structure, which enhances their oil adsorption capacity. Among the fabricated membranes, the iPP membrane with an ellipsoidal stacking morphology exhibits optimal performance, achieving a porosity of 65% and demonstrating both hydrophobicity and superoleophilicity, with a silicone oil adsorption capacity of up to 312.5%. Furthermore, this membrane shows excellent reusability and stability over ten adsorption–desorption cycles using chloroform. This study presents a novel approach leveraging in situ microfibrillar composites to prepare high-performance oil/water separation membranes in this study, underscoring their considerable promise for practical use. [ABSTRACT FROM AUTHOR]
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Database: Engineering Source
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Abstract:Superhydrophobic and superoleophilic nanofibrous or microfibrous membranes are regarded as ideal oil/water separation materials owing to their controllable porosity, superior separation efficiency, and ease of operation. However, developing efficient, scalable, and environmentally friendly strategies for fabricating such membranes remains a significant challenge. In this study, isotactic polypropylene (iPP) fibrous membranes with morphologies ranging from ellipsoidal stacking to microfiber stacking were successfully fabricated via a multistage stretching extrusion and leaching process using in situ microfibrillar composites (MFCs). The results establish a significant relationship between microfiber morphology and membrane oil adsorption performance. Compared with membranes formed from high-aspect-ratio microfibers, those comprising short microfibers feature larger pores and a more open structure, which enhances their oil adsorption capacity. Among the fabricated membranes, the iPP membrane with an ellipsoidal stacking morphology exhibits optimal performance, achieving a porosity of 65% and demonstrating both hydrophobicity and superoleophilicity, with a silicone oil adsorption capacity of up to 312.5%. Furthermore, this membrane shows excellent reusability and stability over ten adsorption–desorption cycles using chloroform. This study presents a novel approach leveraging in situ microfibrillar composites to prepare high-performance oil/water separation membranes in this study, underscoring their considerable promise for practical use. [ABSTRACT FROM AUTHOR]
ISSN:20734360
DOI:10.3390/polym17152114