Measurement and theoretical calculation on the flammability limits of lithium-ion battery vent gases.

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Title: Measurement and theoretical calculation on the flammability limits of lithium-ion battery vent gases.
Authors: Liu, Xin1 (AUTHOR), Tong, Jianmei1,2 (AUTHOR), Hu, Xianzhong1 (AUTHOR) huxz@smm.neu.edu.cn
Source: Journal of Industrial & Engineering Chemistry. May2026, Vol. 157, p358-371. 14p.
Subjects: Flammable limits, Lithium-ion batteries, Carbon monoxide, Atmospheric carbon dioxide, Hydrogen, Gases
Abstract: • The flammability limits of BVG in different condition are measured. • A predictive model for calculating the flammability limits of BVG are developed. • An increase in the content of H 2 and CO decreases the LFL and increases the UFL. • A rise in CO 2 , CH 4 , and C 2 H 4 all narrow the flammable range of BVG. • Increases in initial temperature and SOC expand the flammable range of BVG. In this paper, the flammability limits (FLs) of battery vent gas (BVG) were measured by a 5 L spherical explosive device. Then, a predictive model based on the limiting laminar flame speed method was used to discuss the effects of gas volume concentration, battery type and state of charge (SOC), and initial temperature on the FLs. It shows that a rise of H 2 and CO content increases the upper flammability limit (UFL) and decreases the lower flammability limit (LFL), which broadens the flammable range. A rise in CO 2 both increases the UFL and LFL, but reduces the flammable range of BVG. The flammable range of NCA battery is the widest, followed by LFP and LCO batteries. Generally, the flammable range of BVG is significantly broadened by the increase of SOC and the initial temperature of BVG. The influence of battery type and SOC on the flammable range is achieved through their impact on compositions of BVG, such as the increase of combustible components and higher molar fractions of H, O, and OH radicals in combustion process, and the increase in initial temperature elevates the combustion reaction rate, leading to the increase of the limiting laminar flame speed. [ABSTRACT FROM AUTHOR]
Copyright of Journal of Industrial & Engineering Chemistry is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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DbLabel: Engineering Source
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Items – Name: Title
  Label: Title
  Group: Ti
  Data: Measurement and theoretical calculation on the flammability limits of lithium-ion battery vent gases.
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  Label: Authors
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  Data: <searchLink fieldCode="AR" term="%22Liu%2C+Xin%22">Liu, Xin</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Tong%2C+Jianmei%22">Tong, Jianmei</searchLink><relatesTo>1,2</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Hu%2C+Xianzhong%22">Hu, Xianzhong</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> huxz@smm.neu.edu.cn</i>
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  Data: <searchLink fieldCode="JN" term="%22Journal+of+Industrial+%26+Engineering+Chemistry%22">Journal of Industrial & Engineering Chemistry</searchLink>. May2026, Vol. 157, p358-371. 14p.
– Name: Subject
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  Data: <searchLink fieldCode="DE" term="%22Flammable+limits%22">Flammable limits</searchLink><br /><searchLink fieldCode="DE" term="%22Lithium-ion+batteries%22">Lithium-ion batteries</searchLink><br /><searchLink fieldCode="DE" term="%22Carbon+monoxide%22">Carbon monoxide</searchLink><br /><searchLink fieldCode="DE" term="%22Atmospheric+carbon+dioxide%22">Atmospheric carbon dioxide</searchLink><br /><searchLink fieldCode="DE" term="%22Hydrogen%22">Hydrogen</searchLink><br /><searchLink fieldCode="DE" term="%22Gases%22">Gases</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: • The flammability limits of BVG in different condition are measured. • A predictive model for calculating the flammability limits of BVG are developed. • An increase in the content of H 2 and CO decreases the LFL and increases the UFL. • A rise in CO 2 , CH 4 , and C 2 H 4 all narrow the flammable range of BVG. • Increases in initial temperature and SOC expand the flammable range of BVG. In this paper, the flammability limits (FLs) of battery vent gas (BVG) were measured by a 5 L spherical explosive device. Then, a predictive model based on the limiting laminar flame speed method was used to discuss the effects of gas volume concentration, battery type and state of charge (SOC), and initial temperature on the FLs. It shows that a rise of H 2 and CO content increases the upper flammability limit (UFL) and decreases the lower flammability limit (LFL), which broadens the flammable range. A rise in CO 2 both increases the UFL and LFL, but reduces the flammable range of BVG. The flammable range of NCA battery is the widest, followed by LFP and LCO batteries. Generally, the flammable range of BVG is significantly broadened by the increase of SOC and the initial temperature of BVG. The influence of battery type and SOC on the flammable range is achieved through their impact on compositions of BVG, such as the increase of combustible components and higher molar fractions of H, O, and OH radicals in combustion process, and the increase in initial temperature elevates the combustion reaction rate, leading to the increase of the limiting laminar flame speed. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: <i>Copyright of Journal of Industrial & Engineering Chemistry is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
  BibEntity:
    Identifiers:
      – Type: doi
        Value: 10.1016/j.jiec.2025.10.013
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 14
        StartPage: 358
    Subjects:
      – SubjectFull: Flammable limits
        Type: general
      – SubjectFull: Lithium-ion batteries
        Type: general
      – SubjectFull: Carbon monoxide
        Type: general
      – SubjectFull: Atmospheric carbon dioxide
        Type: general
      – SubjectFull: Hydrogen
        Type: general
      – SubjectFull: Gases
        Type: general
    Titles:
      – TitleFull: Measurement and theoretical calculation on the flammability limits of lithium-ion battery vent gases.
        Type: main
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      – PersonEntity:
          Name:
            NameFull: Liu, Xin
      – PersonEntity:
          Name:
            NameFull: Tong, Jianmei
      – PersonEntity:
          Name:
            NameFull: Hu, Xianzhong
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          Dates:
            – D: 25
              M: 05
              Text: May2026
              Type: published
              Y: 2026
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            – Type: issn-print
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              Value: 157
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            – TitleFull: Journal of Industrial & Engineering Chemistry
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