High-Purity, Uniform, and Spherical Hafnium Carbide Nanoparticles Derived from a Novel Amorphous Hafnium-Based Metal–Organic Framework Precursor for the Preparation of High-Performance Ceramics.

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Title: High-Purity, Uniform, and Spherical Hafnium Carbide Nanoparticles Derived from a Novel Amorphous Hafnium-Based Metal–Organic Framework Precursor for the Preparation of High-Performance Ceramics.
Authors: Cheng, Hongzhi1,2 (AUTHOR), Gu, Jian1,2 (AUTHOR), Kan, Siyuan1,3 (AUTHOR), Xie, Ran1,4 (AUTHOR), Li, Quan1 (AUTHOR), Zhang, Sinuo2,3 (AUTHOR), Jin, Junyang1,2,3 (AUTHOR), Wang, Yang1,2,4 (AUTHOR), Yang, Jian1,2 (AUTHOR), Wang, Chang-An4 (AUTHOR)
Source: Materials (1996-1944). May2026, Vol. 19 Issue 9, p1754. 22p.
Subjects: Metal-organic frameworks, Carbides, Nanocrystal synthesis, Ceramics, Nanoparticles, Sintering, Refractory materials, Pyrolysis
Abstract: Highlights: A novel amorphous Hf-MOF precursor was synthesized via a simple and efficient method. Pure, spherical HfC nanoparticles (44.30 ± 9.63 nm) were synthesized via 1500 °C pyrolysis. HfC synthesized at 1700 °C showed low oxygen (0.76%) and near-theoretical carbon (6.42%). SPS-sintered HfC achieved 96.7% density and 20.2 GPa hardness, outperforming commercial HfC. A novel amorphous Hf-MOFs precursor was successfully synthesized and converted into HfC nanoparticles via one-step pyrolysis. The effects of metal/ligand molar ratios, solvent types, and pyrolysis temperature were systematically studied. High-purity spherical HfC nanoparticles (44.30 ± 9.63 nm) were obtained at 1500 °C using a 1.5:1 metal/ligand molar ratio with mixed anhydrous ethanol/deionized water solvents. At a pyrolysis temperature of 1700 °C, the as-synthesized HfC nanoparticles possessed an exceptionally low oxygen content of 0.76%, alongside a carbon content of 6.42% that almost perfectly matches the theoretical value of stoichiometric HfC. The formation mechanism involving Hf-O-C coordination and carbothermal reduction was clarified. Additive-free HfC ceramics were fabricated using the as-synthesized HfC nanoparticles via spark plasma sintering (1950 °C, 30 MPa, 20 min). The resulting ceramics exhibited a relative density of 96.7% and a Vickers hardness of 20.2 GPa, both of which are significantly superior to those of ceramics sintered from commercial HfC powders under identical conditions (95.8% and 17.8 GPa, respectively). This work provides a promising and feasible pathway for the preparation of other high-quality ultra-high temperature hafnium-based carbide powders and ceramics. [ABSTRACT FROM AUTHOR]
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Abstract:Highlights: A novel amorphous Hf-MOF precursor was synthesized via a simple and efficient method. Pure, spherical HfC nanoparticles (44.30 ± 9.63 nm) were synthesized via 1500 °C pyrolysis. HfC synthesized at 1700 °C showed low oxygen (0.76%) and near-theoretical carbon (6.42%). SPS-sintered HfC achieved 96.7% density and 20.2 GPa hardness, outperforming commercial HfC. A novel amorphous Hf-MOFs precursor was successfully synthesized and converted into HfC nanoparticles via one-step pyrolysis. The effects of metal/ligand molar ratios, solvent types, and pyrolysis temperature were systematically studied. High-purity spherical HfC nanoparticles (44.30 ± 9.63 nm) were obtained at 1500 °C using a 1.5:1 metal/ligand molar ratio with mixed anhydrous ethanol/deionized water solvents. At a pyrolysis temperature of 1700 °C, the as-synthesized HfC nanoparticles possessed an exceptionally low oxygen content of 0.76%, alongside a carbon content of 6.42% that almost perfectly matches the theoretical value of stoichiometric HfC. The formation mechanism involving Hf-O-C coordination and carbothermal reduction was clarified. Additive-free HfC ceramics were fabricated using the as-synthesized HfC nanoparticles via spark plasma sintering (1950 °C, 30 MPa, 20 min). The resulting ceramics exhibited a relative density of 96.7% and a Vickers hardness of 20.2 GPa, both of which are significantly superior to those of ceramics sintered from commercial HfC powders under identical conditions (95.8% and 17.8 GPa, respectively). This work provides a promising and feasible pathway for the preparation of other high-quality ultra-high temperature hafnium-based carbide powders and ceramics. [ABSTRACT FROM AUTHOR]
ISSN:19961944
DOI:10.3390/ma19091754