Fabrication and performance of ZrO2/Fe impellers using material extrusion-based precision casting.
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| Title: | Fabrication and performance of ZrO2/Fe impellers using material extrusion-based precision casting. |
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| Authors: | Liu, Jingfei1 (AUTHOR), Yang, Li1 (AUTHOR) lyangcl@hust.edu.cn, Yang, Zhiyuan1 (AUTHOR), Chen, Zhixian1 (AUTHOR), Cai, Chao1 (AUTHOR), Fan, Zitian1 (AUTHOR) |
| Source: | Ceramics International. Jun2026:Part C, Vol. 52 Issue 14, p27336-27347. 12p. |
| Subjects: | Impellers, Precision casting, Nickel-plating, Material extrusion, Zirconium oxide, Corrosion resistance, Interfacial bonding, Ceramic materials |
| Abstract: | Ceramic/metal combine the excellent mechanical properties of metals with the high-temperature stability, corrosion resistance, and wear resistance of ceramics. However, the significant difference in properties between ceramics and metals leads to insufficient wettability of molten metals on ceramic surfaces. Pre-metallization of ceramic surfaces has been shown to effectively enhance the wetting behavior. In this study, high-performance ZrO 2 -based ceramic shells were prepared via material extrusion method. Subsequently, the ceramic surfaces were metallized by electroless nickel plating and then combined with vacuum precision casting. Finally, a small integrated ZrO 2 -based ceramic/Fe-based metal impeller was fabricated. The results show that the hardness values of the ceramic, interface, and metal are 1248.6 HV, 392.2 HV, and 254.4 HV, respectively. The interfacial bonding strength of the ceramic/metal reaches 9.84 MPa. In addition, the ceramic/metal exhibits good corrosion resistance. This study provides a theoretical and technical foundation for the preparation of integrated ceramic/metal impellers. [ABSTRACT FROM AUTHOR] |
| Copyright of Ceramics International is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Engineering Source |
| FullText | Text: Availability: 0 |
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| Header | DbId: egs DbLabel: Engineering Source An: 193886661 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 0 |
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| Items | – Name: Title Label: Title Group: Ti Data: Fabrication and performance of ZrO2/Fe impellers using material extrusion-based precision casting. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Liu%2C+Jingfei%22">Liu, Jingfei</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Yang%2C+Li%22">Yang, Li</searchLink><relatesTo>1</relatesTo> (AUTHOR)<i> lyangcl@hust.edu.cn</i><br /><searchLink fieldCode="AR" term="%22Yang%2C+Zhiyuan%22">Yang, Zhiyuan</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Chen%2C+Zhixian%22">Chen, Zhixian</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Cai%2C+Chao%22">Cai, Chao</searchLink><relatesTo>1</relatesTo> (AUTHOR)<br /><searchLink fieldCode="AR" term="%22Fan%2C+Zitian%22">Fan, Zitian</searchLink><relatesTo>1</relatesTo> (AUTHOR) – Name: TitleSource Label: Source Group: Src Data: <searchLink fieldCode="JN" term="%22Ceramics+International%22">Ceramics International</searchLink>. Jun2026:Part C, Vol. 52 Issue 14, p27336-27347. 12p. – Name: Subject Label: Subjects Group: Su Data: <searchLink fieldCode="DE" term="%22Impellers%22">Impellers</searchLink><br /><searchLink fieldCode="DE" term="%22Precision+casting%22">Precision casting</searchLink><br /><searchLink fieldCode="DE" term="%22Nickel-plating%22">Nickel-plating</searchLink><br /><searchLink fieldCode="DE" term="%22Material+extrusion%22">Material extrusion</searchLink><br /><searchLink fieldCode="DE" term="%22Zirconium+oxide%22">Zirconium oxide</searchLink><br /><searchLink fieldCode="DE" term="%22Corrosion+resistance%22">Corrosion resistance</searchLink><br /><searchLink fieldCode="DE" term="%22Interfacial+bonding%22">Interfacial bonding</searchLink><br /><searchLink fieldCode="DE" term="%22Ceramic+materials%22">Ceramic materials</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Ceramic/metal combine the excellent mechanical properties of metals with the high-temperature stability, corrosion resistance, and wear resistance of ceramics. However, the significant difference in properties between ceramics and metals leads to insufficient wettability of molten metals on ceramic surfaces. Pre-metallization of ceramic surfaces has been shown to effectively enhance the wetting behavior. In this study, high-performance ZrO 2 -based ceramic shells were prepared via material extrusion method. Subsequently, the ceramic surfaces were metallized by electroless nickel plating and then combined with vacuum precision casting. Finally, a small integrated ZrO 2 -based ceramic/Fe-based metal impeller was fabricated. The results show that the hardness values of the ceramic, interface, and metal are 1248.6 HV, 392.2 HV, and 254.4 HV, respectively. The interfacial bonding strength of the ceramic/metal reaches 9.84 MPa. In addition, the ceramic/metal exhibits good corrosion resistance. This study provides a theoretical and technical foundation for the preparation of integrated ceramic/metal impellers. [ABSTRACT FROM AUTHOR] – Name: AbstractSuppliedCopyright Label: Group: Ab Data: <i>Copyright of Ceramics International is the property of Elsevier B.V. and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1016/j.ceramint.2026.04.279 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 12 StartPage: 27336 Subjects: – SubjectFull: Impellers Type: general – SubjectFull: Precision casting Type: general – SubjectFull: Nickel-plating Type: general – SubjectFull: Material extrusion Type: general – SubjectFull: Zirconium oxide Type: general – SubjectFull: Corrosion resistance Type: general – SubjectFull: Interfacial bonding Type: general – SubjectFull: Ceramic materials Type: general Titles: – TitleFull: Fabrication and performance of ZrO2/Fe impellers using material extrusion-based precision casting. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Liu, Jingfei – PersonEntity: Name: NameFull: Yang, Li – PersonEntity: Name: NameFull: Yang, Zhiyuan – PersonEntity: Name: NameFull: Chen, Zhixian – PersonEntity: Name: NameFull: Cai, Chao – PersonEntity: Name: NameFull: Fan, Zitian IsPartOfRelationships: – BibEntity: Dates: – D: 10 M: 06 Text: Jun2026:Part C Type: published Y: 2026 Identifiers: – Type: issn-print Value: 02728842 Numbering: – Type: volume Value: 52 – Type: issue Value: 14 Titles: – TitleFull: Ceramics International Type: main |
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