Study on Water-Jet-Guided Laser–Ultrasonic Grinding Hybrid Processing Technology for SiC f /SiC Composite Materials.

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Title: Study on Water-Jet-Guided Laser–Ultrasonic Grinding Hybrid Processing Technology for SiC f /SiC Composite Materials.
Authors: Yu, Guanting1 (AUTHOR), Zhang, Dahai1,2 (AUTHOR) dzhang@seu.edu.cn, Pei, Xianjun1 (AUTHOR), Yang, Feng2 (AUTHOR)
Source: Materials (1996-1944). Jun2026, Vol. 19 Issue 11, p2335. 25p.
Subjects: Ceramic-matrix composites, Machining, Grinding machines, Surface texture, Fiber-reinforced ceramics
Abstract: This study proposes a water-jet guidance–ultrasonic grinding hybrid process for drilling holes in ceramic matrix composites to address issues such as cracking, chipping, thermal damage, and low machining efficiency, thereby achieving high-efficiency, high-quality processing of such components. With final surface quality as the constraint, three methods—water-jet guidance, ultrasonic grinding, and the combined water-jet guidance–ultrasonic grinding—were applied to drill holes in SiCf/SiC composite materials. The study investigated how different processes and parameters affect hole surface quality and machining efficiency. Results demonstrate that the hybrid process effectively overcomes defects inherent to single-process grinding (crazing, chipping) and laser processing (heat-affected zones, recast layers), while significantly removing surface oxides generated by water-jet-guided machining. The hole diameter deviation (<0.017 mm), hole wall surface roughness (Sa < 1.837 μm), and processing efficiency (5.25 min/hole) achieved by this composite process all outperformed those of either ultrasonic grinding or water-jet-guided processing alone. This composite process significantly enhances both processing efficiency and hole wall quality, providing a viable solution for high-quality, efficient machining of ceramic matrix composite components. [ABSTRACT FROM AUTHOR]
Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
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  Data: Study on Water-Jet-Guided Laser–Ultrasonic Grinding Hybrid Processing Technology for SiC f /SiC Composite Materials.
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  Data: &lt;searchLink fieldCode=&quot;JN&quot; term=&quot;%22Materials+%281996-1944%29%22&quot;&gt;Materials (1996-1944)&lt;/searchLink&gt;. Jun2026, Vol. 19 Issue 11, p2335. 25p.
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  Data: &lt;searchLink fieldCode=&quot;DE&quot; term=&quot;%22Ceramic-matrix+composites%22&quot;&gt;Ceramic-matrix composites&lt;/searchLink&gt;&lt;br /&gt;&lt;searchLink fieldCode=&quot;DE&quot; term=&quot;%22Machining%22&quot;&gt;Machining&lt;/searchLink&gt;&lt;br /&gt;&lt;searchLink fieldCode=&quot;DE&quot; term=&quot;%22Grinding+machines%22&quot;&gt;Grinding machines&lt;/searchLink&gt;&lt;br /&gt;&lt;searchLink fieldCode=&quot;DE&quot; term=&quot;%22Surface+texture%22&quot;&gt;Surface texture&lt;/searchLink&gt;&lt;br /&gt;&lt;searchLink fieldCode=&quot;DE&quot; term=&quot;%22Fiber-reinforced+ceramics%22&quot;&gt;Fiber-reinforced ceramics&lt;/searchLink&gt;
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: This study proposes a water-jet guidance–ultrasonic grinding hybrid process for drilling holes in ceramic matrix composites to address issues such as cracking, chipping, thermal damage, and low machining efficiency, thereby achieving high-efficiency, high-quality processing of such components. With final surface quality as the constraint, three methods—water-jet guidance, ultrasonic grinding, and the combined water-jet guidance–ultrasonic grinding—were applied to drill holes in SiCf/SiC composite materials. The study investigated how different processes and parameters affect hole surface quality and machining efficiency. Results demonstrate that the hybrid process effectively overcomes defects inherent to single-process grinding (crazing, chipping) and laser processing (heat-affected zones, recast layers), while significantly removing surface oxides generated by water-jet-guided machining. The hole diameter deviation (&lt;0.017 mm), hole wall surface roughness (Sa &lt; 1.837 μm), and processing efficiency (5.25 min/hole) achieved by this composite process all outperformed those of either ultrasonic grinding or water-jet-guided processing alone. This composite process significantly enhances both processing efficiency and hole wall quality, providing a viable solution for high-quality, efficient machining of ceramic matrix composite components. [ABSTRACT FROM AUTHOR]
– Name: AbstractSuppliedCopyright
  Label:
  Group: Ab
  Data: &lt;i&gt;Copyright of Materials (1996-1944) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder&#39;s express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.&lt;/i&gt; (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.3390/ma19112335
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 25
        StartPage: 2335
    Subjects:
      – SubjectFull: Ceramic-matrix composites
        Type: general
      – SubjectFull: Machining
        Type: general
      – SubjectFull: Grinding machines
        Type: general
      – SubjectFull: Surface texture
        Type: general
      – SubjectFull: Fiber-reinforced ceramics
        Type: general
    Titles:
      – TitleFull: Study on Water-Jet-Guided Laser–Ultrasonic Grinding Hybrid Processing Technology for SiC f /SiC Composite Materials.
        Type: main
  BibRelationships:
    HasContributorRelationships:
      – PersonEntity:
          Name:
            NameFull: Yu, Guanting
      – PersonEntity:
          Name:
            NameFull: Zhang, Dahai
      – PersonEntity:
          Name:
            NameFull: Pei, Xianjun
      – PersonEntity:
          Name:
            NameFull: Yang, Feng
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          Dates:
            – D: 01
              M: 06
              Text: Jun2026
              Type: published
              Y: 2026
          Identifiers:
            – Type: issn-print
              Value: 19961944
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            – Type: volume
              Value: 19
            – Type: issue
              Value: 11
          Titles:
            – TitleFull: Materials (1996-1944)
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