Tailoring the Properties of Biochar-Filled Composites by Pyrolysis Temperature: A Review.

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Bibliographic Details
Title: Tailoring the Properties of Biochar-Filled Composites by Pyrolysis Temperature: A Review.
Authors: Infurna, Giulia1 (AUTHOR) giulia.infurna@unipa.it, Dintcheva, Nadka Tz.1 (AUTHOR)
Source: Polymers (20734360). Jun2026, Vol. 18 Issue 11, p1318. 30p.
Subjects: Biochar, Polymeric composites, Thermal stability, Thermolysis, Carbonization, Hydrophobic interactions, Biodegradable plastics, Porosity
Abstract: Biochar, a carbon-rich material derived from biomass pyrolysis, offers a promising pathway for valorising agricultural and industrial residues within a circular economy. This review analyses the evolution of biochar properties, including fixed carbon content, elemental composition, surface functional groups, porosity, pH, hydrophobicity, and thermal stability, as a function of pyrolysis temperature. The novelty of this work lies in the systematic correlation between the thermal history of biochar and its performance as a functional filler in polymer composites. In fact, increasing temperature enhances carbonisation and aromatic ordering, and in turn induces a transition from hydrophilic to hydrophobic behaviour, thereby promoting micro–mesoporous development. These shifts are critical for compatibility with polymer matrices and thus the production of light-weight, cost-effective, and environmentally friendly composite materials through processes such as melt extrusion and injection moulding. This study highlights how biochar can be tuned for compatibility: low-temperature biochar enhances adhesion in polar systems, while high-temperature biochar favours non-polar matrices, improving stiffness, thermal stability, and electrical conductivity. In biodegradable polymer composites, additional effects on crystallisation behaviour and degradation mechanisms emerge, further highlighting the complexity of designing biochar-reinforced systems. [ABSTRACT FROM AUTHOR]
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Abstract:Biochar, a carbon-rich material derived from biomass pyrolysis, offers a promising pathway for valorising agricultural and industrial residues within a circular economy. This review analyses the evolution of biochar properties, including fixed carbon content, elemental composition, surface functional groups, porosity, pH, hydrophobicity, and thermal stability, as a function of pyrolysis temperature. The novelty of this work lies in the systematic correlation between the thermal history of biochar and its performance as a functional filler in polymer composites. In fact, increasing temperature enhances carbonisation and aromatic ordering, and in turn induces a transition from hydrophilic to hydrophobic behaviour, thereby promoting micro–mesoporous development. These shifts are critical for compatibility with polymer matrices and thus the production of light-weight, cost-effective, and environmentally friendly composite materials through processes such as melt extrusion and injection moulding. This study highlights how biochar can be tuned for compatibility: low-temperature biochar enhances adhesion in polar systems, while high-temperature biochar favours non-polar matrices, improving stiffness, thermal stability, and electrical conductivity. In biodegradable polymer composites, additional effects on crystallisation behaviour and degradation mechanisms emerge, further highlighting the complexity of designing biochar-reinforced systems. [ABSTRACT FROM AUTHOR]
ISSN:20734360
DOI:10.3390/polym18111318