An Investigation on Tool Wear Prediction in Automotive Sheet Metal Stamping Die Using Numerical Simulation.

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Bibliographic Details
Title: An Investigation on Tool Wear Prediction in Automotive Sheet Metal Stamping Die Using Numerical Simulation.
Authors: Wang, X. Z.1 xuwang@swin.edu.au, Masood, S. H.1 smasood@swin.edu.au, Dingle, M. E.2 mdingle@deakin.edu.au
Source: International MultiConference of Engineers & Computer Scientists 2009. 2009, p1942-1946. 5p. 8 Diagrams, 1 Chart, 3 Graphs.
Subjects: Mechanical wear, Sheet metal working machinery, Metal stamping, Dies (Metalworking), Simulation methods & models, Automotive engineering
Abstract: Prediction of tool wear in rapid production of sheet metal stamping in automobile industries is a highly challenging task as there are many control parameters involved in the production of automotive panels. This paper presents a numerical simulation methodology to investigate the effects of various processing parameters, such as the lubrication, binder pressure and surface coating, on the critical tool worn area of a certain sheet metal stamping die used in automotive production. The simulation was performed using the finite element software AutoForm™. Various contact pressure distributions and tool wear predictions at the critical tool worn section of the die-workpiece interface, using different processing parameters, were obtained in the simulation, which provide informative guidelines for the on-site production. [ABSTRACT FROM AUTHOR]
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Database: Engineering Source
Description
Abstract:Prediction of tool wear in rapid production of sheet metal stamping in automobile industries is a highly challenging task as there are many control parameters involved in the production of automotive panels. This paper presents a numerical simulation methodology to investigate the effects of various processing parameters, such as the lubrication, binder pressure and surface coating, on the critical tool worn area of a certain sheet metal stamping die used in automotive production. The simulation was performed using the finite element software AutoForm™. Various contact pressure distributions and tool wear predictions at the critical tool worn section of the die-workpiece interface, using different processing parameters, were obtained in the simulation, which provide informative guidelines for the on-site production. [ABSTRACT FROM AUTHOR]