CONTROL ESTADÍSTICO DE PROCESOS EN LA FABRICACIÓN DEL JABÓN DE ACEITE DE GIRASOL OZONIZADO.

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Title: CONTROL ESTADÍSTICO DE PROCESOS EN LA FABRICACIÓN DEL JABÓN DE ACEITE DE GIRASOL OZONIZADO.
Alternate Title: STATISTICAL PROCESS CONTROL IN THE MANUFACTURE OF OZONIZED SUNFLOWER OIL SOAP.
Authors: Rodríguez Zuñiga, Wendy1 wendy.rodriguez@cnic.cu, González Pita, Mayra C.2, Fernández Ruiz, Rosabel1, Fernández Cerver, Mirna2
Source: Revista CENIC Ciencias Quimicas. 2025, Vol. 56, p63-72. 10p.
Subjects: STATISTICAL process control, FATTY acids, BATCH processing, PROCESS capability, SOAP, SENSORY evaluation, QUALITY control
Abstract (English): Introduction: ozonated sunflower oil soap has germicidal and skin-revitalizing properties, being used in medical, podiatric, dermatological, cosmetological treatments or simply as a commonly used soap to keep skin healthy and hydrated. The objective of the work was to apply statistical process control in the manufacture of ozonated sunflower oil soap. Materials and Methods: the quality analysis was carried out on the soap shavings and on batches of topical OLEOZON®, used in the production of soap. Industrial batches of soap, packaged in cardboard boxes and stored at room temperature and at 5 ± 3 ºC, had their organoleptic properties, content of fatty acids insoluble in alcohol, losses due to drying, wear due to softening, foaming power, index of cracking and caustic free alkalinity, for 12 months. From batches produced between january 2022 and august 2023, control charts were obtained, process capacity indices were determined for the content of fatty acids, insoluble in alcohol, and drying losses. Results and Discussion: the batches of topical OLEOZON® and soap shavings satisfactorily met quality specifications. The soap maintained its organoleptic properties, without the presence of cracks or fissures. The parameters remained within the quality specifications, except for drying losses and foaming power, so they were stable for one month, in both storage conditions. Conclusions: the production process of ozonated sunflower oil soap is under statistical control, complying with quality specifications for alcohol insolubles, fatty acids and drying losses. The processes were capable of insoluble in alcohol, fatty acids and drying losses, with high Cp and Cpk indices. [ABSTRACT FROM AUTHOR]
Abstract (Spanish): Introducción: la industria farmacéutica aplica el control estadístico en el estudio de la variabilidad de los procesos. Una de las herramientas de calidad empleadas para determinar si un proceso es capaz de cumplir con las especificaciones técnicas deseadas es el análisis de capacidad, lo cual constituye una de las premisas para garantizar la calidad de los productos. El objetivo del trabajo fue aplicar el control estadístico de procesos en la fabricación del jabón de aceite de girasol ozonizado. Materiales y Métodos: a lotes industriales de jabón se le determinaron las propiedades organolépticas, peso, contenido de ácidos grasos, insolubles e n alcohol, pérdidas por secado, desgaste por ablandamiento, poder espumógeno, índice de rajadura y alcalinidad libre cáustica, recién elaborados. A partir de lotes producidos entre enero de 2022 y agosto de 2023 se obtuvieron los gráficos de control, se determinaron los índices de capacidad del proceso para el peso, contenido de ácidos grasos, insolubles en alcohol y pérdidas por secado. Resultados y Discusión: todos los lotes de jabón mantuvieron sus propiedades organolépticas, sin presencia de grietas ni fisuras, así como el resto de los parámetros, de acuerdo a las especificaciones de calidad establecidas. El proceso productivo del jabón de aceite de girasol ozonizado se encuentra bajo control estadístico, cumpliendo con las especificaciones de calidad para peso, insolub les en alcohol, ácidos grasos y pérdidas por secado. Los procesos resultaron capaces para peso, insolubles en alcohol, ácidos grasos y pérdidas por secado, con altos índices de Cp y Cpk. Conclusiones: se demuestra la reproducibilidad del proceso tecnológico del jabón de aceite de girasol ozonizado. El anál isis de capacidad demostró que el proceso es capaz de cumplir con las especificaciones para el peso, insolubles en alcohol, ácidos grasos y pérdidas por secado, con altos índices de Cp y Cpk . [ABSTRACT FROM AUTHOR]
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Database: MedicLatina
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Abstract:Introduction: ozonated sunflower oil soap has germicidal and skin-revitalizing properties, being used in medical, podiatric, dermatological, cosmetological treatments or simply as a commonly used soap to keep skin healthy and hydrated. The objective of the work was to apply statistical process control in the manufacture of ozonated sunflower oil soap. Materials and Methods: the quality analysis was carried out on the soap shavings and on batches of topical OLEOZON®, used in the production of soap. Industrial batches of soap, packaged in cardboard boxes and stored at room temperature and at 5 ± 3 ºC, had their organoleptic properties, content of fatty acids insoluble in alcohol, losses due to drying, wear due to softening, foaming power, index of cracking and caustic free alkalinity, for 12 months. From batches produced between january 2022 and august 2023, control charts were obtained, process capacity indices were determined for the content of fatty acids, insoluble in alcohol, and drying losses. Results and Discussion: the batches of topical OLEOZON® and soap shavings satisfactorily met quality specifications. The soap maintained its organoleptic properties, without the presence of cracks or fissures. The parameters remained within the quality specifications, except for drying losses and foaming power, so they were stable for one month, in both storage conditions. Conclusions: the production process of ozonated sunflower oil soap is under statistical control, complying with quality specifications for alcohol insolubles, fatty acids and drying losses. The processes were capable of insoluble in alcohol, fatty acids and drying losses, with high Cp and Cpk indices. [ABSTRACT FROM AUTHOR]
ISSN:10158553